Brake Booster: Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.

INSTALL BRAKE VACUUM CHECK VALVE ASSEMBLY
1. Install the grommet onto the brake booster.
2. Install the vacuum check valve onto the brake booster.
  
  Fig 1: Locating Brake Booster Grommet
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE BOOSTER
1. Provisionally install the push rod clevis onto the brake booster.
  HINT:
  
  Tighten the push rod lock nut when adjusting the brake pedal height.
2. Install a new gasket onto the brake booster.
3. Install the brake booster with the 4 nuts.
  Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf)
  
  Fig 2: Locating Brake Booster Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Connect the vacuum hose to the vacuum check valve with the clip.
  
  Fig 3: Locating Vacuum Hose Clip
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. w/o ABS:
  1. Using SST, install the brake tube assembly onto the proportioning valve.
    SST 09023-00100
    
    Torque: for use without SST
    
    15 N*m (155 kgf*cm, 11 ft.*lbf)
    
    for use with SST
    
    14 N*m (143 kgf*cm, 10 ft.*lbf)
    
    HINT:
    - Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
    - This torque value is effective when SST is parallel to a torque wrench.
      
      Fig 4: Locating Brake Tube Assembly
      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. Using SST, install the 2 brake tubes onto the brake tube No. 1 way.
    SST 09023-00100
    
    Torque: for use without SST
    
    15 N*m (155 kgf*cm, 11 ft.*lbf) for use with SST
    
    14 N*m (143 kgf*cm, 10 ft.*lbf)
    
    HINT:
    - Use a torque wrench with a fulcrum length of 300 mm (11.81 in.).
    - This torque value is effective when SST is parallel to a torque wrench.
      
      Fig 5: Separating Brake Tubes From Brake Tube
      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE MASTER CYLINDER PUSH ROD CLEVIS (See INSTALLATION )
INSPECT AND ADJUST BRAKE BOOSTER PUSH ROD (See INSTALLATION )
INSTALL BRAKE MASTER CYLINDER (See INSTALLATION )
CONNECT CLUTCH RESERVOIR TUBE (for Manual Transaxle) (See INSTALLATION )
INSTALL BRAKE ACTUATOR (w/ ABS) (See INSTALLATION )
INSTALL BATTERY CARRIER (See INSTALLATION
INSTALL BATTERY TRAY
INSTALL BATTERY (See INSTALLATION )
INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY
Hatchback: (See INSTALLATION )

Sedan: (See INSTALLATION )
INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY
Hatchback: (See INSTALLATION )

Sedan: (See INSTALLATION )
INSTALL OUTER COWL TOP PANEL
Hatchback: See INSTALLATION

Sedan: See INSTALLATION
INSTALL COWL TO REGISTER DUCT SUB-ASSEMBLY (for Hatchback) (See INSTALLATION )
INSTALL FRONT AIR SHUTTER SEAL (for Sedan) (See INSTALLATION )
INSTALL FRONT WIPER MOTOR AND LINK
Hatchback: (See INSTALLATION )

Sedan: (See INSTALLATION )
INSTALL COWL TOP VENTILATOR LOUVER LH (for Hatchback) (See INSTALLATION )
INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
Hatchback: (See INSTALLATION )

Sedan: (See INSTALLATION )
INSTALL HOOD TO COWL TOP SEAL (for Hatchback) (See INSTALLATION )
INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY LH (for Sedan) (See INSTALLATION )
INSTALL COWL SIDE VENTILATOR SUB-ASSEMBLY RH (for Sedan) (See INSTALLATION )
INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY LH
Hatchback: (See INSTALLATION )

Sedan: (See INSTALLATION )
INSTALL FRONT WIPER ARM AND BLADE ASSEMBLY RH
Hatchback: (See INSTALLATION )

Sedan: (See INSTALLATION )
INSTALL FRONT WIPER ARM HEAD CAP
Hatchback: (See INSTALLATION )

Sedan: (See INSTALLATION )
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
FILL RESERVOIR WITH BRAKE FLUID (See BLEEDING )
BLEED MASTER CYLINDER (See BLEEDING )
BLEED BRAKE LINE (See BLEEDING )
CHECK FLUID LEVEL IN RESERVOIR (See BLEEDING )
CHECK FOR BRAKE FLUID LEAKAGE
INSPECT AND ADJUST BRAKE PEDAL (See ADJUSTMENT )