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Timing Chain: Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL CHAIN SUB-ASSEMBLY 
    1. Make sure that all the timing marks are in the positions (TDC) shown in the illustration.

      HINT:

      The positions of the timing marks may differ from the predetermined positions due to the force of the valve spring.

      Fig 1: Identifying Timing Marks On Chain Sub-Assembly
      G04828533Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Set the timing mark of the crankshaft in a position between 40 and 140°ATDC as illustrated.
      Fig 2: Identifying Timing Mark Of Crankshaft
      G04828534Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Set the camshaft timing gear and the camshaft timing sprocket in the positions (20°ATDC) shown in the illustration.
    4. Set the crankshaft in the position (20°ATDC) shown in the illustration.
      Fig 3: Identifying Camshaft Timing Gear And Camshaft Timing Sprocket
      G04828535Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Install chain vibration damper No. 1 with the 2 bolts.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

      Fig 4: Identifying Chain Vibration Damper With Bolts
      G04828536Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Align the timing marks of the camshaft with the mark plates of the timing chain and install the timing chain.

      HINT:

      Align the timing marks with the mark plates while turning the hexagonal service portion of the camshaft using a wrench.

      Fig 5: Identifying Timing Marks Of Camshaft With Mark Plates Of Timing Chain
      G04828537Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL CHAIN TENSIONER SLIPPER 
    1. Install the chain tensioner slipper.
      Fig 6: Identifying Chain Tensioner Slipper
      G04828530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL CHAIN TENSIONER ASSEMBLY NO. 1 
    1. Install chain tensioner assembly No. 1 with the 2 bolts.

      Torque: 9.0 N*m (92 kgf*cm, 80 in.*lbf) 

    2. Remove the bar from chain tensioner assembly No. 1.
  4. INSTALL OIL PUMP SEAL  (See REPLACEMENT )
  5. INSTALL OIL PUMP ASSEMBLY  (See INSTALLATION )
  6. INSTALL TRANSVERSE ENGINE, ENGINE MOUNTING BRACKET  (See INSTALLATION )
    Fig 7: Locating Chain Tensioner Assembly
    G04828529Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL WATER PUMP ASSEMBLY  (See INSTALLATION )
  8. INSTALL WATER PUMP PULLEY  (See INSTALLATION )
  9. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY  (See INSTALLATION )
  10. INSTALL CRANKSHAFT POSITION SENSOR  (See INSTALLATION )
  11. INSTALL CRANKSHAFT DAMPER SUB-ASSEMBLY  (See INSTALLATION )
  12. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH  (See INSTALLATION )
  13. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY  (See INSTALLATION )
  14. CONNECT VENTILATION HOSE NO. 2  (See INSTALLATION )
  15. CONNECT VENTILATION HOSE  (See INSTALLATION )
  16. INSTALL IGNITION COIL NO. 1  INSTALLATION 
  17. INSTALL GENERATOR ASSEMBLY  (See INSTALLATION )
  18. INSTALL FAN AND GENERATOR V BELT (See INSTALLATION  )
  19. ADJUST FAN AND GENERATOR V BELT (See INSTALLATION  )
  20. INSPECT FAN AND GENERATOR V BELT (See INSPECTION  )
  21. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  22. ADD ENGINE OIL 
  23. ADD ENGINE COOLANT  (See REPLACEMENT )
  24. CHECK ENGINE OIL LEVEL  (See ON-VEHICLE INSPECTION )
  25. CHECK FOR ENGINE OIL LEAKAGE 
  26. CHECK FOR ENGINE COOLANT LEAKAGE  (See ON-VEHICLE INSPECTION )
  27. INSTALL CYLINDER HEAD COVER NO. 2  INSTALLATION 
  28. INSTALL ENGINE UNDER COVER RH 
  29. INSTALL FRONT WHEEL RH 

    Torque: 103 N*m (1050 kgf*cm, 76 ft.*lbf) 

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