LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 205 (Engine Cooling System) >> Water Pump >> Installation

Water Pump: Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL WATER PUMP ASSEMBLY 
    1. Install the water pump assembly through a new gasket with the 3 bolts and 2 nuts.

      Torque: 11 N*m (112 kgf*cm, 8.1 ft.*lbf) 

      Fig 1: Locating Water Pump Assembly
      G04828843Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL WATER PUMP PULLEY 
    1. Provisionally install the water pump pulley with the 3 bolts.
    2. Using SST, hold the water pump pulley.

      SST 09960-10010 (09962-01000, 09963-00700) 

    3. Tighten the 3 bolts to the specified torque.

      Torque: 15 N*m (153 kgf*cm, 11 ft.*lbf) 

      Fig 2: Locating Water Pump Pulley Bolts
      G04828838Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH (for Hatchback) (See  INSTALLATION  ) 
  4. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSEMBLY RH (for Sedan) (See  INSTALLATION  ) 
  5. INSTALL GENERATOR ASSEMBLY (See  INSTALLATION  ) 
  6. INSTALL FAN AND GENERATOR V BELT (See  INSTALLATION  ) 
  7. ADJUST FAN AND GENERATOR V BELT (See  INSTALLATION  ) 
  8. INSPECT FAN AND GENERATOR V BELT (See  INSTALLATION  ) 
  9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  10. ADD ENGINE COOLANT (See  REPLACEMENT   ) 
  11. CHECK FOR ENGINE COOLANT LEAKAGE (See  ON-VEHICLE INSPECTION   ) 
  12. INSTALL ENGINE UNDER COVER RH