LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 197 (Interior) >> ROOF HEADLINING (for Hatchback 3 Door) >> Installation

ROOF HEADLINING (for Hatchback 3 Door): Installation

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: Some of these service operations affect the SRS airbag system. Read the precautionary notices concerning the SRS airbag system before servicing (See PRECAUTION ).
NOTE: Always use "Tone" socket wrench E10 when installing the rear seat.
  1. INSTALL REAR SIDE RAIL SPACER RH 
    1. w/ Curtain Shield Airbag:
      1. Align a new rear side rail spacer with the markings of the roof headlining and install it onto the roof headlining.
        Fig 1: Identifying Adhesive Location - With Curtain Shield Airbag
        G04835629Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/o Curtain Shield Airbag
      1. Align a new rear side rail spacer with the markings of the roof headlining and install it onto the roof headlining.
      2. Fig 2: Identifying Adhesive Location - Without Curtain Shield Airbag
        G04835630Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL REAR SIDE RAIL SPACER LH 

    HINT:

    Use the same procedure as for the RH side.

  3. INSTALL FRONT SIDE RAIL SPACER RH 
    1. w/ Curtain Shield Airbag:
      1. Align a new front side rail spacer with the markings of the roof headlining and install it onto the roof headlining.
        Fig 3: Identifying Adhesive Location - With Curtain Shield Airbag
        G04835631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/o Curtain Shield Airbag
      1. Align a new front side rail spacer with the markings of the roof headlining and install it onto the roof headlining.
      2. Fig 4: Identifying Adhesive Location - Without Curtain Shield Airbag
        G04835632Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. INSTALL FRONT SIDE RAIL SPACER LH 

    HINT:

    Use the same procedure as for the RH side.

  5. INSTALL ANTENNA CORD SUB-ASSEMBLY 
    1. w/ Curtain Shield Airbag:
      1. Install the part of the antenna cord marked with red positioning tape into claw A of the front side rail spacer.
      2. Install the antenna cord positioning tapes into the 2 claws of the front and rear side rail spacers.
      3. Insert the antenna cord positioning tape into the cutout of the roof headlining.
      4. Align the antenna cord positioning tapes with the markings of the roof headlining.
      5. Install the antenna cord onto the roof headlining with 6 new pieces of tape.
        Fig 5: Identifying Antenna Cord Onto Roof Headlining With Tape - With Curtain Shield Airbag
        G04835633Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Tape size: 

        TAPE SIZE SPECIFICATION

        Mark Measurement
        a 80 mm (3.15 in.)
        b 20 mm (0.787 in.)
        NOTE:
        • Apply the tape securely in place.
        • Do not touch the adhesive surface when applying the tape to prevent adhesion failure.
    2. w/o Curtain Shield Airbag:
      1. Install the part of the antenna cord marked with red positioning tape into claw A of the front side rail spacer.
      2. Install the antenna cord positioning tapes into the 4 claws of the front and rear side rail spacers.
      3. Insert the antenna cord positioning tape into the cutout of the roof headlining.
      4. Align the antenna cord positioning tapes with the markings of the roof headlining.
      5. Install the antenna cord onto the roof headlining with 5 new pieces of tape.
        Fig 6: Identifying Antenna Cord Onto Roof Headlining With Tape (Without Curtain Shield Airbag)
        G04835634Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

        Tape size: 

        TAPE SIZE SPECIFICATION

        Mark Measurement
        a 80 mm (3.15 in.)
        b 20 mm (0.787 in.)
        NOTE:
        • Apply the tape securely in place.
        • Do not touch the adhesive surface when applying the tape to prevent adhesion failure.
  6. INSTALL NO. 1 ROOF WIRE 
    1. w/ Curtain Shield Airbag:
      1. Install the part of the No. 1 roof wire cord marked with red positioning tape into claw A of the front side rail spacer.
      2. Align the No. 1 roof wire positioning tapes with the markings of the roof headlining.
      3. Install the No. 1 roof wire onto the roof headlining with 8 new pieces of tape.

        Tape size: 

        TAPE SIZE SPECIFICATION

        Mark Measurement
        a 80 mm (3.15 in.)
        b 20 mm (0.787 in.)
        NOTE:
        • Apply the tape securely in place.
        • Do not touch the adhesive surface when applying the tape to prevent adhesion failure.
        Fig 7: Identifying No. 1 Roof Wire With Tape (With Curtain Shield Airbag)
        G04835635Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/o Curtain Shield Airbag:
      1. Install the part of the No. 1 roof wire cord marked with red positioning tape into claw A of the front side rail spacer.
      2. Install the No. 1 roof wire positioning tape into the claw of the front rear side rail spacers.
      3. Align the No. 1 roof wire positioning tapes with the markings of the roof headlining.
      4. Install the No. 1 roof wire onto the roof headlining with 7 new pieces of tape.

        Tape size: 

        TAPE SIZE SPECIFICATION

        Mark Measurement
        a 80 mm (3.15 in.)
        b 20 mm (0.787 in.)
        NOTE:
        • Apply the tape securely in place.
        • Do not touch the adhesive surface when applying the tape to prevent adhesion failure.
        Fig 8: Identifying No. 1 Roof Wire With Tape (Without Curtain Shield Airbag)
        G04835636Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL NO. 5 ROOF HEADLINING PAD RH (w/ Curtain Shield Airbag) 
    1. Align a new No. 5 roof headlining pad with the markings of the roof headlining and install it onto the roof headlining.
  8. INSTALL NO. 5 ROOF HEADLINING PAD LH (w/ Curtain Shield Airbag) 

    HINT:

    Use the same procedure as for the RH side.

    Fig 9: Locating No. 5 Roof Headlining Pad (With Curtain Shield Airbag)
    G04835637Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL NO. 1 ROOF HEADLINING PAD RH (w/ Curtain Shield Airbag) 
    1. Align a new No. 1 roof headlining pad with the marking of the roof headlining and install it onto the roof headlining.
  10. INSTALL NO. 1 ROOF HEADLINING PAD LH (w/ Curtain Shield Airbag) 

    HINT:

    Use the same procedure as for the RH side.

    Fig 10: Locating No. 1 Roof Headlining Pad (With Curtain Shield Airbag)
    G04835638Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL NO. 4 ROOF HEADLINING PAD RH (w/ Curtain Shield Airbag) 
    1. Align a new No. 4 roof headlining pad with the markings of the roof headlining and install it onto the roof headlining.
  12. INSTALL NO. 4 ROOF HEADLINING PAD LH (w/ Curtain Shield Airbag) 

    HINT:

    Use the same procedure as for the RH side.

    Fig 11: Locating No. 4 Roof Headlining Pad (With Curtain Shield Airbag)
    G04835639Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. INSTALL NO. 3 ROOF HEADLINING PAD RH (w/ Curtain Shield Airbag) 
    1. Align a new No. 3 roof headlining pad with the markings of the roof headlining and install it onto the roof headlining.
  14. INSTALL NO. 3 ROOF HEADLINING PAD LH (w/ Curtain Shield Airbag) 

    HINT:

    Use the same procedure as for the RH side.

    Fig 12: Locating No. 3 Roof Headlining Pad (With Curtain Shield Airbag)
    G04835640Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. INSTALL NO. 2 ROOF HEADLINING PAD RH (w/ Curtain Shield Airbag) 
    1. Align a new No. 2 roof headlining pad with the markings of the roof headlining and install it onto the roof headlining.
  16. INSTALL NO. 2 ROOF HEADLINING PAD LH (w/ Curtain Shield Airbag) 

    HINT:

    Use the same procedure as for the RH side.

    Fig 13: Locating No. 2 Roof Headlining Pad (With Curtain Shield Airbag)
    G04835641Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. INSTALL REAR ROOF SILENCER PAD (w/ Curtain Shield Airbag) 
    1. Align 2 new rear roof silencer pads with the markings of the roof headlining and install them onto the roof headlining.
  18. INSTALL NO. 1 ROOF SILENCER PAD 
    1. w/ Curtain Shield Airbag:
      1. Align 4 new No. 1 roof silencer pads with the markings of the roof headlining and install them onto the roof headlining.
        Fig 14: Locating New Rear Roof Silencer Pads
        G04835642Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Fig 15: Locating No. 1 Roof Silencer Pads (With Curtain Shield Airbag)
        G04835643Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/o Curtain Shield Airbag:
      1. Align 4 new No. 1 roof silencer pads with the markings of the roof headlining and install them onto the roof headlining.
        Fig 16: Locating No. 1 Roof Silencer Pads (Without Curtain Shield Airbag)
        G04835644Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. INSTALL NO. 5 ROOF SILENCER PAD 
    1. Align 2 new No. 5 roof silencer pads with the markings of the roof headlining and install them onto the roof headlining.
      Fig 17: Aligning New No. 5 Roof Silencer Pads
      G04835645Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  20. INSTALL ROOF HEADLINING ASSEMBLY 
    1. Pull the roof headlining back into the vehicle through the back door.
    2. w/ Curtain Shield Airbag:
      1. Engage the 4 hooks and install the roof headlining.
      2. Install the clip.
        Fig 18: Identifying Roof Headlining Assembly
        G04835646Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
        Fig 19: Identifying Clip, Claws & Hooks - (With Curtain Shield Airbag)
        G04835609Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. w/o Curtain Shield Airbag:
      1. Engage the 2 claws and the 4 hooks and install the roof headlining.
      2. Install the clip.
        Fig 20: Identifying Clip, Claws & Hooks (Without Curtain Shield Airbag)
        G04835610Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Install the 2 connectors.
    5. Connect the 2 connectors.
    6. Install the antenna cord onto the antenna cord clamp.
      Fig 21: Identifying Antenna Cord & Clamp
      G04835649Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the connector.
    8. Install the wiring harness clamp.
  21. INSTALL INSTRUMENT PANEL BOX (See  INSTALLATION  ) 
  22. INSTALL UPPER INSTRUMENT PANEL SUB-ASSEMBLY (See  INSTALLATION  ) 
  23. INSTALL NO. 1 SWITCH HOLE BASE (See  INSTALLATION  ) 
  24. INSTALL GLOVE COMPARTMENT DOOR ASSEMBLY (See  INSTALLATION  ) 
    Fig 22: Identifying Connector & Wiring Harness Clamp
    G04835501Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  25. INSTALL COMBINATION METER ASSEMBLY (See  INSTALLATION  ) 
  26. INSTALL INSTRUMENT CLUSTER FINISH PANEL (See  INSTALLATION  ) 
  27. INSTALL INSTRUMENT PANEL FINISH PANEL END RH (See  INSTALLATION  ) 
  28. INSTALL INSTRUMENT PANEL FINISH PANEL END LH (See  INSTALLATION  ) 
  29. INSTALL FRONT PILLAR GARNISH RH (See  INSTALLATION   ) 
  30. INSTALL FRONT PILLAR GARNISH LH (See  INSTALLATION   ) 
  31. INSTALL MAP LIGHT ASSEMBLY (See  INSTALLATION   ) 
  32. INSTALL ROOM LIGHT ASSEMBLY (See  INSTALLATION   ) 
  33. INSTALL VISOR HOLDER RH (See  INSTALLATION   ) 
  34. INSTALL VISOR HOLDER LH (See  INSTALLATION   ) 
  35. INSTALL VISOR ASSEMBLY RH (See  INSTALLATION   ) 
  36. INSTALL VISOR ASSEMBLY LH (See  INSTALLATION   ) 
  37. INSTALL ASSIST GRIP SUB-ASSEMBLY (See  INSTALLATION   ) 
  38. INSTALL ASSIST GRIP COVER (See  INSTALLATION   ) 
  39. INSTALL ROOF HEADLINING SERVICE HOLE COVER (w/o Curtain Shield Airbag) (See  INSTALLATION   ) 
  40. INSTALL SEAT BELT ANCHOR COVER (See  INSTALLATION  ) 
  41. INSTALL REAR ROOF SIDE RAIL GARNISH RH 
    1. Engage the 4 clips and install the rear roof side rail garnish.
  42. INSTALL REAR ROOF SIDE RAIL GARNISH LH 

    HINT:

    Use the same procedure as for the RH side.

    Fig 23: Identifying Rear Roof Side Rail Garnish
    G04835606Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  43. INSTALL ROOF SIDE INNER GARNISH RH 
    1. w/ Curtain Shield Airbag:
      1. Install a new special clip onto the roof side inner garnish.
      2. Pass the rear seat outer belt and the rear center seat outer belt through the slit in the roof side inner garnish.
      3. Engage the 4 clips and the claw and install the roof side inner garnish.
        Fig 24: Identifying Roof Side Inner Garnish (With Curtain Shield Airbag)
        G04835602Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/o Curtain Shield Airbag:
      1. Pass the rear seat outer belt and the rear center seat outer belt through the slit in the roof side inner garnish.
      2. Engage the 4 clips and the claw and install the roof side inner garnish.
        Fig 25: Identifying Roof Side Inner Garnish (Without Curtain Shield Airbag)
        G04835603Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  44. INSTALL ROOF SIDE INNER GARNISH LH 
    1. w/ Curtain Shield Airbag:
      1. Install a new special clip onto the roof side inner garnish.
      2. Pass the rear seat outer belt through the slit in the roof side inner garnish.
      3. Engage the 4 clips and the claw and install the roof side inner garnish.
        Fig 26: Identifying Roof Side Inner Garnish (With Curtain Shield Airbag)
        G04835604Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. w/o Curtain Shield Airbag:
      1. Pass the rear seat outer belt through the slit in the roof side inner garnish.
      2. Engage the 4 clips and the claw and install the roof side inner garnish.
  45. INSTALL REAR CENTER SEAT OUTER BELT ASSEMBLY (See  INSTALLATION   ) 
    Fig 27: Identifying Roof Side Inner Garnish (Without Curtain Shield Airbag)
    G04835605Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  46. INSTALL CENTER PILLAR UPPER GARNISH RH 
    1. Engage the 2 clips and install the center pillar upper garnish.
  47. INSTALL CENTER PILLAR UPPER GARNISH LH 

    HINT:

    Use the same procedure as for the RH side.

    Fig 28: Identifying Center Pillar Upper Garnish & Clips
    G04835601Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  48. INSTALL FRONT SEAT OUTER BELT ASSEMBLY RH 
    1. Install the through anchor with the bolt.

      Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf) 

  49. INSTALL FRONT SEAT OUTER BELT ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side.

    Fig 29: Installing Through Anchor With Bolt
    G04835600Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  50. INSTALL SEAT BELT ANCHOR COVER CAP 

    HINT:

    Use the same procedure for both sides.

    1. Engage the 3 claws and install the seat belt anchor cover cap.
      Fig 30: Identifying Seat Belt Anchor Cover Cap & Claws
      G04835599Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  51. INSTALL DECK TRIM SIDE PANEL ASSEMBLY RH 
    1. Engage the 3 clips and the 3 claws and install the deck trim side panel.
    2. Tighten the 3 screws.
      Fig 31: Identifying Deck Trim Side Panel Clips, Claws & Screws
      G04835597Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  52. INSTALL DECK TRIM SIDE PANEL ASSEMBLY LH 
    1. Connect the deck side room light connector.
    2. Engage the 3 clips and the 3 claws and install the deck trim side panel.
    3. Tighten the 3 screws.
      Fig 32: Identifying Deck Side Room Light Connector Clips & Claws
      G04835598Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  53. INSTALL REAR SEAT OUTER BELT ASSEMBLY RH 
    1. Engage the clip and install the anchor plate.
    2. Tighten the bolt.

      Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf) 

  54. INSTALL REAR SEAT OUTER BELT ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side.

  55. INSTALL REAR DECK TRIM COVER (See  INSTALLATION   ) 
    Fig 33: Identifying Anchor Plate Clip
    G04835596Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  56. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY RH 
    1. Engage the 8 clips, the retainer and the 10 claws and install the front quarter trim panel.
      Fig 34: Identifying Front Quarter Trim Panel Clips, Claws & Retainer
      G04835595Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the belt of the rear seat outer belt onto the rear seat shoulder belt hanger.
  57. INSTALL FRONT QUARTER TRIM PANEL ASSEMBLY LH 

    HINT:

    Use the same procedure as for the RH side.

    Fig 35: Identifying Rear Seat Shoulder Belt Hanger
    G04835594Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  58. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH 
    1. Align the location mark with the paint mark first, and install the front door opening trim weatherstrip, as shown in Fig 36 .

      Paint mark: 

      PAINT MARK LOCATION

      Area Color
      RH side Yellow
      LH side White
      Fig 36: Identifying Front Door Opening Trim Weatherstrip
      G04835664Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  59. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH 

    HINT:

    Use the same procedure as for the RH side.

  60. INSTALL COWL SIDE TRIM BOARD RH (See  INSTALLATION   ) 
  61. INSTALL COWL SIDE TRIM BOARD LH (See  INSTALLATION   ) 
  62. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY RH (See  INSTALLATION   ) 
  63. INSTALL INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY LH (See  INSTALLATION   ) 
  64. INSTALL FRONT DOOR SCUFF PLATE RH 
    1. Engage the 8 claws and install the front door scuff plate.
  65. INSTALL FRONT DOOR SCUFF PLATE LH 

    HINT:

    Use the same procedure as for the RH side.

  66. INSTALL REAR SEAT ASSEMBLY RH (for 60/40 Split Seat Type) (See  INSTALLATION  ) 
  67. INSTALL REAR SEAT ASSEMBLY LH (for 60/40 Split Seat Type) (See  INSTALLATION  ) 
  68. INSTALL NO. 1 REAR SEAT LEG COVER (for 60/40 Split Seat Type) 
    1. for RH Side:
      1. Install the No. 1 rear seat leg cover (See INSTALLATION ).
        Fig 37: Identifying Front Door Scuff Plate Claws
        G04835592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. for LH Side:
      1. Install the No. 1 rear seat leg cover (See INSTALLATION )
  69. INSTALL NO. 2 REAR SEAT LEG COVER (for 60/40 Split Seat Type) (See  INSTALLATION  ) 
  70. INSTALL REAR SEATBACK ASSEMBLY (for Hold Down Seat Type) (See  INSTALLATION  ) 
  71. INSTALL REAR SEAT CUSHION COVER PAD SUB-ASSEMBLY (for Hold Down Seat Type) (See  INSTALLATION  ) 
  72. INSTALL DECK FLOOR BOX RH (See  INSTALLATION   ) 
  73. INSTALL DECK FLOOR BOX LH (See  INSTALLATION   ) 
  74. INSTALL DECK BOARD SUB-ASSEMBLY (See  INSTALLATION   ) 
  75. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY (See  INSTALLATION   ) 
  76. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

  77. INSPECT SRS WARNING LIGHT (See  DIAGNOSIS SYSTEM