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Home >> Toyota >> 2008 >> FJ Cruiser RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 189 ((Door / Hatch)) >> BACK DOOR (for Hatchback) >> Reassembly

BACK DOOR (for Hatchback): Reassembly

WARNING: This page is about a different car, the 2008 Toyota Yaris. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL SYMBOL EMBLEM (See  INSTALLATION  ) 
  2. INSTALL NO. 2 LUGGAGE COMPARTMENT DOOR NAME PLATE (See  INSTALLATION  ) 
    Fig 1: Adjusting Striker
    G04835025Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL NO. 1 LUGGAGE COMPARTMENT DOOR NAME PLATE (See  INSTALLATION  ) 
  4. INSTALL REAR SPOILER (See  INSTALLATION  ) 
  5. INSTALL REAR SPOILER COVER LH (See  INSTALLATION  ) 
  6. INSTALL REAR SPOILER COVER RH (See  INSTALLATION  ) 
  7. INSTALL BACK DOOR LOCK ACTUATOR ASSEMBLY 
    1. Install the back door lock actuator with the 2 bolts.

      Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

    2. Connect the connector.
      Fig 2: Locating Bolts & Back Door Lock Actuator
      G04835021Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL BACK DOOR OUTSIDE HANDLE 
    1. Install the back door outside handle onto the back door panel.
      Fig 3: Locating Back Door Outside Handle
      G04835020Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. INSTALL BACK DOOR LOCK CYLINDER ASSEMBLY 
    1. Install back door lock cylinder with the bolt.

      Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf) 

  10. INSTALL BACK DOOR LOCK ASSEMBLY (See  INSTALLATION  ) 
    Fig 4: Locating Bolt & Back Door Lock Cylinder Assembly
    G04835019Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. INSTALL BACK DOOR PANEL NO.2 PROTECTOR 
    1. Apply Primer G to the installation part of back door panel protector No. 2.
      NOTE:
      • Allow the primer to dry for 3 minutes or more.
      • Throw away any leftover Primer G.
      • Do not apply too much Primer G.
    2. Engage the claw and clip and install the protector onto the back door panel.
      Fig 5: Identifying Claws & Clips Location
      G04835018Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. INSTALL BACK DOOR PANEL NO.1 PROTECTOR 

    HINT:

    Use the same procedure as described for the No. 2 side.

  13. INSTALL REAR WIPER MOTOR (See  INSTALLATION  ) 
  14. INSTALL REAR WIPER MOTOR GROMMET (See  INSTALLATION  ) 
  15. INSTALL REAR WIPER ARM AND BLADE ASSEMBLY (See  INSTALLATION  ) 
  16. INSTALL BACK DOOR TRIM BOARD ASSEMBLY 
    1. Engage the 3 claws and 9 clips and install the back door trim board.
      Fig 6: Identifying Claws & Clips Location
      G04835017Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Slide the handle plate of the back door trim board to engage it.
  17. INSTALL HIGH MOUNTED STOP LIGHT ASSEMBLY (See  INSTALLATION  ) 
  18. INSTALL CENTER STOP LIGHT COVER (See  INSTALLATION  ) 
  19. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 

    Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 

    Fig 7: Sliding Handle Plate Of Back Door Trim Board
    G04835031Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002