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Automatic Transmission Assembly: Removal

WARNING: This page is about a different car, the 2007 Toyota Land Cruiser. However, it is still accessible from the selected car via links, so may be relevant.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
    NOTE: Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.
  2. REMOVE AIR CLEANER CAP SUB-ASSEMBLY 
  3. REMOVE DRIVE BELT, FAN AND FLUID COUPLING ASSEMBLY, FAN SHROUD AND RADIATOR RESERVOIR 
    1. Remove the drive belt, fan and fluid coupling assembly, fan shroud and radiator reservoir (see REMOVAL ).
  4. DISCONNECT CONNECTOR 
    1. Release the lock and disconnect the transmission wire connector.
    2. Disconnect the 2 transmission wire connectors.
    3. Separate the connector clamp.
  5. REMOVE TRANSFER SHIFT LEVER BOOT 
    1. Remove the transfer shift lever knob.
    2. Remove the upper console panel (see REMOVAL ).
      Fig 1: Locating Transmission Wire Connectors
      G05197163Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 4 bolts and transfer shift lever boot.
  6. REMOVE ENGINE UNDER COVER 
    1. Remove the front No. 1 and No. 2 under covers.
  7. REMOVE FRONT EXHAUST PIPE 
    1. Remove the front exhaust pipes (see REMOVAL ).
  8. REMOVE FRONT PROPELLER SHAFT (See  REMOVAL  ) 
  9. REMOVE REAR PROPELLER SHAFT (See  REMOVAL  ) 
  10. DISCONNECT FLOOR SHIFT TRANSMISSION CONTROL ROD 
    Fig 2: Locating Transfer Shift Lever Boot Bolts
    G05197164Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    1. Remove the clip and pin and disconnect the shift control rod.
    Fig 3: Locating Floor Shift Transmission Control Rod Clip
    G05197165Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. DISCONNECT TRANSFER SHIFT LEVER 
    1. Remove the nut and disconnect the transfer shift lever rod.

    Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf) 

    Fig 4: Locating Transfer Shift Lever Rod Nut
    G05197166Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  12. DISCONNECT WIRE HARNESS 
    1. Disconnect the 3 connectors.
    2. Remove the 3 clamps from the transmission unit and disconnect the transmission wire.
    Fig 5: Locating Connectors
    G05197167Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. REMOVE AND TORQUE CONVERTER CLUTCH SETTING BOLT 
    1. Remove bolt and the hole plug.
      Fig 6: Locating Hole Plug Bolt
      G05197168Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Turn the crankshaft to gain access to each bolt.
    3. Hold the crankshaft pulley nut with a wrench, and remove the 6 bolts.
    Fig 7: Locating Torque Converter Clutch Setting Bolt
    G05197169Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. DISCONNECT OIL COOLER TUBE 
    1. Using SST, loosen the 2 union nuts.

      SST 09023-12701 

    2. Remove the bolt and clamp.
    3. Remove the 2 union nuts and disconnect the 2 oil cooler tubes.
    Fig 8: Loosening Union Nuts
    G05197170Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  15. DISCONNECT GROUND CABLE 
    1. Remove the bolt and disconnect the ground cable.
  16. REMOVE CROSSMEMBER AND TRANSFER CASE PROTECTOR 
    1. Support the transmission with a jack.
      Fig 9: Locating Ground Cable Bolt
      G05197171Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the 3 bolts and transfer case protector.
    3. Remove the 8 bolts, 2 nuts and crossmember.
    Fig 10: Removing Crossmember
    G05197172Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  17. REMOVE ENGINE MOUNTING INSULATOR REAR 
    1. Remove the 4 bolts and mounting insulator.
  18. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY 
    1. Lower the rear end of the transmission unit.
    2. Remove the transmission wire clamp bolt.
      Fig 11: Locating Mounting Insulator Bolts
      G05197173Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Remove the 10 bolts and the transmission unit.
    Fig 12: Locating Transmission Unit Bolts
    G05197174Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  19. REMOVE WIRE HARNESS AND HOSE 
    1. Remove the 4 bolts.
    2. Release the lock and disconnect the connector.
    3. Disconnect the 5 connectors.
    4. Disconnect the 6 connector clamps.
    5. Disconnect the 5 hoses and remove the wire harness and hose.
  20. REMOVE TRANSFER ASSEMBLY 
    1. Remove the transfer (see DISASSEMBLY ).
  21. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY 
    Fig 13: Locating Connectors, Wire Harness, Connector Clamps And Hose
    G05197175Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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