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Section 8 (Charging System (2GR-FE)): Generator: Removal

WARNING: This page is about a different variant/trim than selected.
  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 
  2. REMOVE FRONT WHEEL RH 
  3. REMOVE FRONT FENDER APRON SEAL RH 
  4. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH 
  5. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH 
  6. REMOVE ENGINE UNDER COVER RH 
  7. REMOVE ENGINE UNDER COVER LH 
  8. DRAIN ENGINE COOLANT  (See ON-VEHICLE INSPECTION )
  9. REMOVE V-BANK COVER SUB-ASSEMBLY  (See REMOVAL )
  10. REMOVE COOL AIR INTAKE DUCT SEAL  (See REMOVAL )
  11. REMOVE AIR CLEANER INLET ASSEMBLY  (See REMOVAL )
  12. REMOVE AIR CLEANER CAP SUB-ASSEMBLY  (See REMOVAL )
  13. REMOVE NO. 1 AIR CLEANER INLET  (See REMOVAL )
  14. REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light)  (See REMOVAL )
  15. REMOVE FRONT BUMPER ASSEMBLY (w/ Fog Light)  (See DISASSEMBLY )
  16. REMOVE FRONT BUMPER ENERGY ABSORBER  (See DISASSEMBLY )
  17. SEPARATE RADIATOR RESERVE TANK HOSE  (See REMOVAL )
  18. SEPARATE RADIATOR INLET HOSE  (See REMOVAL )
  19. SEPARATE RADIATOR OUTLET HOSE  (See REMOVAL )
  20. SEPARATE NO. 1 OIL COOLER INLET HOSE  (See REMOVAL )
  21. SEPARATE NO. 1 OIL COOLER OUTLET HOSE  (See REMOVAL )
  22. REMOVE RADIATOR SUPPORT UPPER  (See REMOVAL )
  23. REMOVE FAN SHROUD  (See REMOVAL )
  24. REMOVE RADIATOR ASSEMBLY  (See REMOVAL )
  25. REMOVE V-RIBBED BELT  (See REMOVAL )
  26. REMOVE GENERATOR ASSEMBLY 
    1. Remove the terminal cap.
    2. Remove the nut and disconnect the wire harness from terminal B.
      Fig 1: Disconnecting Wire Harness Nut
      G04975777Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the generator connector from the generator assembly.
    4. Disconnect the connector from the compressor and magnetic clutch.
    5. Disconnect the 2 wire harness clamps.
    6. Remove the 2 bolts.
      Fig 2: Locating Generator Bolts
      G04975778Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Remove the bolt from the cylinder block.
      Fig 3: Locating Cylinder Block Bolt
      G04975779Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Disconnect the wire harness clamp and remove the generator assembly.
    9. Remove the bolt and wire harness clamp stay.
      Fig 4: Locating Wire Harness Clamp Stay Bolts
      G04975780Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    10. Remove the bolt and bracket.
      Fig 5: Locating Bolt And Bracket
      G04975781Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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