Section 6 (Engine Cooling System (2GR-FE)): Radiator: Removal

WARNING: This page is about a different variant/trim than selected.

REMOVE FRONT WHEEL OPENING EXTENSION PAD RH
REMOVE FRONT WHEEL OPENING EXTENSION PAD LH
REMOVE ENGINE UNDER COVER RH
REMOVE ENGINE UNDER COVER LH
DRAIN ENGINE COOLANT (See ON-VEHICLE INSPECTION )
REMOVE V-BANK COVER SUB-ASSEMBLY (See REMOVAL )
REMOVE COOL AIR INTAKE DUCT SEAL (See REMOVAL )
REMOVE AIR CLEANER CAP SUB-ASSEMBLY (See REMOVAL )
REMOVE AIR CLEANER INLET SUB-ASSEMBLY (See REMOVAL )
REMOVE NO. 1 AIR CLEANER INLET (See REMOVAL )
REMOVE FRONT BUMPER ASSEMBLY (w/ Fog Light) (See DISASSEMBLY )
REMOVE FRONT BUMPER ASSEMBLY (w/o Fog Light) (See DISASSEMBLY )
REMOVE FRONT BUMPER ENERGY ABSORBER (See DISASSEMBLY )
SEPARATE RADIATOR RESERVE TANK HOSE
1. Separate the radiator reserve tank hose from the radiator assembly.
  
  Fig 1: Identifying Radiator Reserve Tank Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT RADIATOR HOSE INLET
1. Separate the radiator inlet hose from the radiator assembly.
  
  Fig 2: Locating Radiator Inlet Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT RADIATOR HOSE OUTLET
1. Separate the radiator outlet hose from the radiator assembly.
  
  Fig 3: Locating Radiator Outlet Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT NO. 1 OIL COOLER INLET HOSE
1. Separate the No. 1 oil cooler inlet hose from the radiator assembly.
  
  Fig 4: Locating No. 1 Oil Cooler Inlet Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
DISCONNECT NO. 1 OIL COOLER OUTLET HOSE
1. Separate the No. 1 oil cooler outlet hose from the radiator assembly.
  
  Fig 5: Locating No. 1 Oil Cooler Outlet Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR SUPPORT UPPER
1. Disconnect the horn connector.
2. Remove the 3 bolts and separate the hood lock assembly from the radiator support upper.
  
  Fig 6: Locating Hood Lock Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Remove the clamp and separate the hood lock control cable from the radiator support upper.
  
  Fig 7: Locating Clamp And Hood Lock Control Cable
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Remove the 5 bolts and radiator support upper.
  
  Fig 8: Locating Radiator Support Upper Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE FAN SHROUD
1. Remove the 3 clamps and connector.
  
  Fig 9: Locating Clamps And Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Release the 3 snap fits and lift the fan assembly with motor from the radiator.
  
  Fig 10: Identifying Snap Fits And Fan Assembly With Motor
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR ASSEMBLY
1. Remove the 4 bolts and separate the condenser assembly from the radiator assembly.
  
  Fig 11: Locating Condenser Assembly Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the radiator assembly from the body.
  
  Fig 12: Identifying Radiator Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR SUPPORT CUSHION
1. Remove the 2 radiator support cushions from the radiator assembly.
  
  Fig 13: Locating Radiator Support Cushions
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
REMOVE RADIATOR SUPPORT LOWER
1. Remove the 2 radiator support lowers from the radiator assembly.
  
  Fig 14: Locating Radiator Support Lowers
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002