LEMON Manuals: Even more car manuals for everyone
Home >> Toyota >> 2005 >> ECHO 2D Sedan, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transaxle >> Manual Transaxle Unit >> Removal

Manual Transaxle Unit: Removal

  1. REMOVE HOOD 
    NOTE: At the time of installation, please refer to the following item. Adjust the hood (See ADJUSTMENT ).
  2. REMOVE WIPER ARM (See  REMOVAL  ) 
    NOTE: At the time of installation, please refer to the following item. Adjust the installation position of the wiper arms (See ADJUSTMENT ).
  3. REMOVE RH AND LH COWL TOP VENTILATOR LOUVERS (See  REMOVAL  ) 
  4. REMOVE NO. 2 CYLINDER HEAD COVER 

    Remove the 4 nuts and No. 2 cylinder head cover.

    Torque: 7.0 N.m (71 kgf.cm, 62 in.lbf) 

  5. REMOVE BATTERY AND AIR CLEANER CASE ASSEMBLY WITH AIR HOSE 
  6. DISCONNECT WIRE HARNESS FROM TRANSAXLE 

    Remove the set bolt of the wire harness clamp.

  7. DISCONNECT CONTROL CABLE 
    1. Remove the 2 clips and washers.
    2. Remove the 2 clips and disconnect the control cables from the transaxle.
    Fig 1: Removing Clips And Disconnecting Control Cables From Transaxle
    G02575246Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. DISCONNECT CLUTCH RELEASE CYLINDER 
    1. Remove the set bolt of the clutch line.

      Torque: 4.9 N.m (50 kgf.cm, 43 in.lbf) 

    2. Remove the 2 set bolts of the clutch release cylinder.

      Torque: 12 N.m (120 kgf.cm, 9 ft-lbf) 

    Fig 2: Removing Set Bolts Of Clutch Release Cylinder
    G02575247Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  9. DISCONNECT GROUND CABLE 

    Remove the set bolt of the ground cable from the engine left mounting bracket.

  10. DISCONNECT BACK-UP LIGHT SWITCH AND VEHICLE SPEED SENSOR CONNECTORS 
    Fig 3: Removing Set Bolt Of Ground Cable From Engine Left Mounting Bracket
    G02575248Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  11. REMOVE 2 TRANSAXLE UPPER SIDE MOUNTING BOLTS 

    Torque: 33 N.m (340 kgf.cm, 25 ft.lbf) 

  12. REMOVE STARTER SET BOLT 

    Torque: 39 N.m (400 kgf.cm, 29 ft.lbf) 

    Fig 4: Removing Starter Set Bolt
    G02575249Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  13. ATTACH ENGINE SLING DEVICE TO ENGINE HANGER 
    1. Remove the bolt.
      Fig 5: Attaching Engine Sling Device To Engine Hanger
      G02575250Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the 2 No. 1 engine hangers with the bolts in the correct direction.

      Parts No.: 

      No. 1 engine hanger: 12281-21010 

      Bolt: 91642-81025 

      Torque: 40 N.m (400 kgf.cm, 29 ft.lbf) 

    3. Attach the engine chain hoist to the engine hangers.
    CAUTION: Do not attempt to hang the engine by hooking the chain to any other part.
    Fig 6: Attaching Engine Chain Hoist To Engine Hangers
    G02575251Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  14. RAISE VEHICLE 
    CAUTION: Make sure that the vehicle is securely supported.
  15. REMOVE LH ENGINE UNDER COVER 
  16. DRAIN TRANSAXLE OIL 

    Oil grade: API GL-4 or GL-5 

    Viscosity: SAE 75 W-90 

    Capacity: 1.9 liters (2.0 US qts, 1.7 Imp. qts) 

    Torque: 39 N.m (400 kgf.cm, 29 ft.lbf) 

  17. REMOVE RH AND LH FRONT DRIVE SHAFTS (See  REMOVAL  ) 
    Fig 7: Draining Transaxle Oil
    G02575252Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  18. REMOVE SUSPENSION MEMBER 
    1. Remove the 2 set nuts and bolt of the engine rear mounting insulator from the suspension member (See REMOVAL ).
    2. Disconnect the sliding yoke (See REMOVAL ).
    3. Power steering:

      Disconnect the pressure feed and return tubes (See REMOVAL ).

    4. Power steering:

      Disconnect the tube clamp (See REMOVAL ).

    5. Remove the suspension member (See REMOVAL ).
  19. JACK UP TRANSAXLE SLIGHTLY 

    Using a transmission jack, support the transaxle.

  20. DISCONNECT ENGINE LEFT MOUNTING BRACKET FROM ENGINE LEFT MOUNTING INSULATOR 

    Remove the 2 bolts.

    Torque: 49 N.m (500 kgf.cm, 36 ft.lbf) 

    Fig 8: Disconnecting Engine Left Mounting Bracket From Engine Left Mounting Insulator
    G02575253Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  21. REMOVE ENGINE REAR MOUNTING INSULATOR AND BRACKET 
    1. Remove the bolt, nut and engine rear mounting insulator.

      Torque: 64 N.m (650 kgf.cm, 47 ft.lbf) 

    2. Remove the 3 bolts and engine rear mounting bracket.

      Torque: 49 N.m (500 kgf.cm, 36 ft.lbf) 

    Fig 9: Removing Bolts And Engine Rear Mounting Bracket
    G02575254Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  22. REMOVE STARTER 
    1. Remove the bolt, starter cover and starter.

      Torque: 39 N.m (400 kgf.cm, 29 ft.lbf) 

    2. Disconnect the starter connector.
    3. Remove the nut and starter wire.
    Fig 10: Removing Nut And Starter Wire
    G02575255Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  23. REMOVE 5 TRANSAXLE LOWER SIDE MOUNTING BOLTS 

    Torque: 33 N.m (340 kgf.cm, 25 ft.lbf) 

  24. REMOVE TRANSAXLE 

    Lower the engine left side and remove the transaxle from the engine.

    NOTE: At the time of installation, please refer to the following items.
    • Align the input shaft with the clutch disc and install the transaxle to the engine.
    • Temporarily tighten the transaxle mounting bolts.
    Fig 11: Removing Transaxle From Engine
    G02575256Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
scientia non olet · About LEMON Manuals