Section 25 (Engine Cooling System (Except For HEV)): Radiator: Removal
WARNING: This page is about a different variant/trim than selected.
CAUTION:
- The engine coolant is pressurized when it is hot. Wait until engine coolant cools down before proceeding the work.
- If the engine coolant splashes, completely remove and clean it.
- Disconnect the ground terminal from battery sensor. Ref. to REPAIR CONTENTS>REPAIR CONTENTS>NOTE>BATTERY .
- Remove the V-belt covers.
- Collect the refrigerant from A/C system. Ref. to AIR CONDITIONER (EXCEPT FOR HEV)>REFRIGERANT RECOVERY PROCEDURE
.NOTE: This step is necessary only if the radiator and the condenser are removed as an assembly.
- Drain engine coolant. Ref. to COOLING (H4DO (EXCEPT FOR HEV))>ENGINE COOLANT>REPLACEMENT>DRAINING OF ENGINE COOLANT .
- Remove the front exhaust pipe. Ref. to EXHAUST (H4DO (EXCEPT FOR HEV))>FRONT EXHAUST PIPE>REMOVAL .
- Remove the lower side bolts (A) securing the radiator upper frame.
- Disconnect main fan motor connector (B) and sub fan motor connector (C).
- Disconnect radiator outlet hose (D).
- Remove the reservoir tank. Ref. to COOLING (H4DO (EXCEPT FOR HEV))>RESERVOIR TANK>REMOVAL .
- Remove the air intake duct. Ref. to INTAKE (INDUCTION) (H4DO (EXCEPT FOR HEV))>AIR INTAKE DUCT>REMOVAL .
- Remove the front bumper. Ref. to EXTERIOR/INTERIOR TRIM>FRONT BUMPER>REMOVAL .
- Remove the cover UPR - front.
- Remove the bracket - bumper UPR.
- Remove the front hood lock assembly. Ref. to SECURITY AND LOCKS>FRONT HOOD LOCK ASSEMBLY>REMOVAL .
- Disconnect the connector from the horn, and remove the clip.
- Disconnect the radiator inlet hoses and over flow hose.
- Remove the upper side bolts securing the radiator upper frame, and remove the radiator upper frame.
- Remove the radiator upper cushion.
- When removing the condenser together
- Detach the hose - pressure discharge and the pipe - evaporator cooling. Ref. to AIR CONDITIONER (EXCEPT FOR HEV)>CONDENSER>REMOVAL .
- Remove the radiator, radiator fan & fan motor assembly, and the condenser as an assembly.
- Remove the condenser. Ref. to AIR CONDITIONER (EXCEPT FOR HEV)>CONDENSER>REMOVAL .
- Remove the radiator fan and fan motor assembly. Ref. to COOLING (H4DO (EXCEPT FOR HEV))>RADIATOR FAN AND FAN MOTOR ASSEMBLY>REMOVAL .
- Remove the radiator lower cushion.NOTE: Remove if necessary.
- When condenser is not removed
- Remove the pipe - evaporator cooling from the clip.
- Disengage the claws, and separate the radiator and the condenser a part.
- Remove the radiator and the radiator fan & fan motor assembly as an assembly.
- Remove the radiator fan and fan motor assembly. Ref. to COOLING (H4DO (EXCEPT FOR HEV))>RADIATOR FAN AND FAN MOTOR ASSEMBLY>REMOVAL .
- Remove the radiator lower cushion.NOTE: Remove if necessary.
- Remove the pipe - evaporator cooling from the clip.