Manual Transmission ASSY: Installation

1. Apply NIGTIGHT LYW No. 2 or equivalent to the inner bushing and outer bushing.
2. Install 2 inner bushings and 2 outer bushings to the control shift lever retainer.

   Courtesy of SUBARU OF AMERICA, INC.

3. Apply NIGTIGHT LYW No. 2 or equivalent to the tip of the floor shift control shift lever retainer.
4. Install the floor shift control shift lever retainer SUB-ASSY to the control shift lever retainer.
5. Install the lever CP. (Refer to INSTALLATION )

Courtesy of SUBARU OF AMERICA, INC.

1. Apply Permalub ECN-9 or equivalent to the tip of the floor shift control shaft.
2. Install the 2 collars to the knuckle.
3. Connect the tip of the floor shift control shaft to the knuckle, and install the plate washer and the clip.

Courtesy of SUBARU OF AMERICA, INC.

1. Install a new control shaft collar to the shift shaft.
2. Install the cushion to the knuckle.
3. Install the floor shift control shaft and knuckle as a unit to the shift shaft.
4. Drive in the pin.
5. Slide the control shaft collar until it reaches to the knuckle stopper, and crimp the control shaft collar.

   Courtesy of SUBARU OF AMERICA, INC.

6. Install the engine mounting insulator RR No. 1 with 4 bolts.

   Standard value: T=40N.m {408kgf.cm} {29.5ft.lbf}

1. Make sure that the knock pins are attached to 2 locations on the engine side.

   Courtesy of SUBARU OF AMERICA, INC.

2. Keep the engine and the manual transmission ASSY horizontal, then align the knock pins and the knock pin holes, set the cover plate, and tighten the 3 bolts and 2 nuts shown in the figure.

   Standard value: T=50N.m {510kgf.cm} {36.9ft.lbf}

   CAUTION:

   • Do not shake the transmission ASSY excessively to prevent damage to the input shaft.
   • Before installing the transmission ASSY, check that there are 2 knock pins on the engine transmission installing surface.
   • Do not shake the transmission ASSY excessively to prevent damage to the knock pins.
   • Be careful not to damage the extension housing breather plug.
   • Be sure to install the transmission ASSY with the input shaft engaged to the clutch disc spline. Otherwise the clutch disc may be damaged and cause noise.

   Courtesy of SUBARU OF AMERICA, INC.

3. Apply NIGTIGHT LYW No. 2 or equivalent to the tip of new shift lever pins.

   Courtesy of SUBARU OF AMERICA, INC.

4. Install the control shift lever retainer to the manual transmission ASSY with 2 shift lever pins.
5. Lock the 2 shift lever pins.

Courtesy of SUBARU OF AMERICA, INC.

1. Install the engine rear mounting member with 4 bolts, 2 nuts, and 2 washers.

   Standard value: T=55N.m {561kgf.cm} {40.6ft.lbf} (nut)

   T=65N.m {663kgf.cm} {47.9ft.lbf} (bolt)

Courtesy of SUBARU OF AMERICA, INC.

1. Install the exhaust pipe support No. 1 with 2 bolts.

   Standard value: T=23N.m {235kgf.cm} {17.0ft.lbf}

Courtesy of SUBARU OF AMERICA, INC.

1. Apply Permalub ECN-9 or equivalent to the tip of the floor shift control shaft.

   Courtesy of SUBARU OF AMERICA, INC.

2. Connect the tip of the floor shift control shaft to the lever CP and install the plate washer and the clip, then install the shift & select boot.

Courtesy of SUBARU OF AMERICA, INC.

1. Tighten the connecting bolt on the manual transmission ASSY.

   Standard value: T=50N.m {510kgf.cm} {36.9ft.lbf}

1. Connect the clutch release cylinder ASSY with the 2 bolts.

   Standard value: T=37N.m {377kgf.cm} {27.3ft.lbf}

   Courtesy of SUBARU OF AMERICA, INC.

   CAUTION: When restoring the clutch release cylinder ASSY, check that the clutch hose is deflected in the same direction as shown in the figure.

Courtesy of SUBARU OF AMERICA, INC.

1. Install the wiring harness clamp bracket with 2 bolts.

   Standard value: T=10N.m {102kgf.cm} {7.4ft.lbf}

2. Engage the clamp to connect the wiring harness.

   Courtesy of SUBARU OF AMERICA, INC.

3. Connect the ground cable with the bolt.

   Standard value: T=13N.m {133kgf.cm} {9.6ft.lbf}

4. Connect the 2 connectors.

   Courtesy of SUBARU OF AMERICA, INC.

5. Connect the connector.

   Courtesy of SUBARU OF AMERICA, INC.

6. Connect the 2 connectors.
   NOTE: For connector A, push down the lever until a sound indicating the claw is hooked is heard.

Standard value: T=6.0N.m {61kgf.cm} {4.4 ft.lbf}