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Remove/Install Rear Axle Shaft - AR35.30-P-0620SRE

MODEL 453.091/391/491 

G12094952Courtesy of MERCEDES-BENZ USA

Shown on right rear axle shaft (1) 

NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
REMOVING Remove     
1 Remove left or right rear wheel   AR40.10-P-1100SR
2 Drain transmission oil   AR26.00-P-0200MEX
3 Unscrew bolt (2)    
4 Detach rear axle crossmember (4) from body IMPORTANT Do not release the bolted connections on the control arms (5). AR35.15-P-0250SR 
5 Position puller (3) on wheel hub to match hole circle and tighten with threaded rods (3.1) IMPORTANTCommercially available devices/tools  Puller  
6 By screwing in the spindle (3.2) release the rear axle shaft (1) from the wheel hub and move out NOTES Do not bend or pull apart the joints of the rear axle shaft (1) too much.
Otherwise, the ball joints on the rear axle shaft (1) may be damaged.
IMPORTANT The axle tube (6) can be moved slightly side wards to create the necessary space for extending the rear axle shaft (1).
 
7 Remove puller (3)    
8 Detach both rear shock absorbers from axle tube (6)   AR32.25-P-0110SR
9 Detach rear axle shaft (1) from transmission using impact extractor (7) and puller tool (8) and pull out IMPORTANT Helper required.  
    IMPORTANT Position the SPECIAL TOOL puller tool (8) to match the contour of the rear axle shaft (1) (arrow A).
SPECIAL TOOL Extraction tool
Figure
    SPECIAL TOOL Impact extractor Figure
10 Remove radial shaft sealing ring   AR26.40-P-0339SR
INSTALLING Install     
11 Install new radial shaft sealing ring   AR26.40-P-0339SR
12 Slide rear axle shaft (1) up to end stop in the transmission IMPORTANT The rear axle shaft (1) must engage in the transmission.  
13 Guide rear axle shaft (1) into wheel hub NOTES Do not bend or pull apart the joints of the rear axle shaft (1) too much.
Otherwise, the ball joints on the rear axle shaft (1) may be damaged.
 
14 Screw in bolt (2) to stop    
15 Attach both rear shock absorbers to axle tube (6)   AR32.25-P-0110SR
16 Install rear axle cross member (4)   AR35.15-P-0250SR 
17 Fill with transmission oil   AR26.00-P-0200MEX
18 Detach wheel hub cover from left and right rear wheel Model 453.091/391/491 except code R82 (38.1-cm (15-inch) steel wheels with wheel cap) except code R83 (38.1-cm (15-inch) steel wheels with wheel trim)  
19 Mount left or right rear wheel IMPORTANT Model 453.091/391/491 with code R82 (38.1-cm (15-inch) steel wheels with wheel cap)
Model 453.091/391/491 with code R83 (38.1-cm (15-inch) steel wheels with wheel trim)
Do not yet mount hubcap.
AR40.10-P-1100SR
20 Tighten screw (2) TORQUE SPECIFICATION Bolt, rear axle shaft to wheel bearing *BA35.30-P-1001-01O 
21 Attach wheel hub cover to left and right rear wheel Model 453.091/391/491 except code R82 (38.1-cm (15-inch) steel wheels with wheel cap) except code R83 (38.1-cm (15-inch) steel wheels with wheel trim)  
22 Mount hubcap on left and right rear wheel Model 453.091/391/491 with code R82 (38.1-cm (15-inch) steel wheels with wheel cap)
Model 453.091/391/491 with code R83 (38.1-cm (15-inch) steel wheels with wheel trim)
 
INSPECT Check     
23 Perform a test drive and check transmission for leaktightness    
REAR AXLE SHAFT

Number Designation Model 453
BA35.30-P-1001-01O Bolt, rear axle shaft to wheel bearing Stage 1 Nm 60
Stage 2 ° 70
Fig 1: Identifying Extraction Tool (221 589 04 33 00)
G07687832Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Impact Extractor (602 589 00 33 00)
G07694680Courtesy of MERCEDES-BENZ USA