Remove/install radiator - AR20.20-P-3865ELB
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ENGINE 157 in MODEL 212, 218 with TRANSMISSION 722.93
ENGINE 157 in MODEL 212, 218 with TRANSMISSION 722.97
ENGINE 278 in MODEL 207, 212, 218
Shown on model 212.073
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. | No parts of the body or limbs should be within the operating area when the components are moving. | AS00.00-Z-0011-01A | |
| Remove/install | |||
| 1 | Remove engine air intake ducts (1) upstream of air filter | ||
| 2 | Remove cold air intake (2) and central reinforcement (3) | ENGINE 157 in MODEL 218 with TRANSMISSION 722.9 (except 722.971) ENGINE 278 in MODEL 218 |
AR62.30-P-1570EL |
| ENGINE 157 in MODEL 212 with TRANSMISSION 722.9 (except 722.97) ENGINE 278 in MODEL 207 ENGINE 278 in MODEL 212 |
AR62.30-P-1570EW | ||
| 3 | Remove fan unit (4) | ENGINE 278 in MODEL 207 | AR20.40-P-5050CW |
| MODEL 212, 218 with ENGINE 157 with TRANSMISSION 722.9 (except 722.971) MODEL 212, 218 with ENGINE 278 |
AR20.40-P-5050EL | ||
| 4 | Remove lower engine compartment paneling | ENGINE 157 in MODEL 212, 218 with TRANSMISSION 722.9 (except 722.971) ENGINE 278 in MODEL 207, 212, 218 |
AR61.20-P-1105EW |
| 5 | Unclip lower air duct insert (5) on cooler (20) | ||
| 6 | Drain coolant | ENGINE 278 in MODEL 207 | AR20.00-P-1142FH |
| ENGINE 157 in MODEL 212, 218 with TRANSMISSION 722.9 (except 722.971) ENGINE 278 in MODEL 212, 218 |
AR20.00-P-1142EL | ||
| 7 | Drain air conditioning system | ENGINE 278 in MODEL 207 | AR83.30-P-1760CW |
| 8 | Detach refrigerant line (14) at condenser, seal openings of refrigerant line (14) and condenser with suitable stop plugs | ||
| *BA83.30-P-1022-01A | |||
| Figure | |||
| 9 | Detach coolant lines (6, 7, 8) from radiator (20) | AR20.20-P-7441-01RQ | |
| 10 | Remove coolant line (9) | AR20.20-P-7441-01RQ | |
| 11 | Remove left and right air duct insert (10L, 10R) for ATL and engine mount | ||
| 12 | Unclip cooler from condenser (20) and lift out | ||
| 13 | Take out radiator (20) in an upward direction | ||
| Check | |||
| 14 | Check cooler (20) for signs of damage | Only when reusing the radiator (20). | |
| 15 | Install in the reverse order | ||
| 16 | Check cooling system for leaktightness | ENGINE 278 in MODEL 207 | AR20.00-P-1010FH |
| ENGINE 157 in MODEL 212, 218 with TRANSMISSION 722.9 (except 722.971) ENGINE 278 in MODEL 212, 218 |
AR20.00-P-1010EL | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 17 | Perform an engine test run and check cooling system for proper operation |
AIR CONDITIONING
| Number | Designation | MODEL 207 | MODEL 212 | |
|---|---|---|---|---|
| BA83.30-P-1022-01A | Screw/bolt, line to condenser | Nm | 8 | 8 |
AIR CONDITIONING
| Number | Designation | MODEL 218 | |
|---|---|---|---|
| BA83.30-P-1022-01A | Screw/bolt, line to condenser | Nm | 8 |