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Remove/install exhaust gas recirculation positioner - AR14.20-P-1020CD

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ENGINE 642 in MODEL 207, 212, 218 with CODE 927 (Emission control system with Euro 6 technology) 

Fig 1: Exhaust Gas Recirculation Positioner Remove/Install Components
G09974992Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury.  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
DANGER Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
REMOVINGINSTALLING Remove/install     
1 Drain coolant at radiator ENGINE 642 in MODEL 207 with CODE 927 (Emission control system with Euro 6 technology) AR20.00-P-1142CW
    ENGINE 642 in MODEL 212, 218 with CODE 927 (Emission control system with Euro 6 technology) AR20.00-P-1142OGE
2 Remove exhaust pressure sensor (B60)   AR07.04-P-0007TK
3 Remove turbocharger heat shield (1)    
4 Disconnect electrical connection on exhaust gas recirculation actuator (Y27/9)    
5 Remove catalytic converter (2)   AR49.10-P-5500OGE
6 Remove exhaust pipe (3) TORQUE SPECIFICATION Clamp, exhaust gas recirculation pipe to exhaust collector pipe *BA14.20-P-1013-01G 
    TORQUE SPECIFICATION Exhaust gas recirculation pipe to exhaust gas recirculation positioner *BA14.20-P-1015-01G 
7 Detach coolant hose (4) for exhaust gas recirculation actuator (Y27/9) from bulkhead   AR09.41-P-1311-01AL
    IMPORTANT Collect flowing out coolant in a suitable container.  
8 Remove screw/bolts (5) INSTALLATION IMPORTANT Pay attention to different lengths of screw/bolts.  
    TORQUE SPECIFICATION Bolt, exhaust gas recirculation positioner to charge air distribution line *BA14.20-P-1002-01G 
9 Remove exhaust gas recirculation actuator (Y27/9) INSTALLATION IMPORTANT Replace seals.  
10 Install in the reverse order    
11 Reset lambda values with diagnostic system When replacing the exhaust gas recirculation actuator (Y27/9)  
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
12 Pour in coolant ENGINE 642 in MODEL 207 with CODE 927 (Emission control system with Euro 6 technology) AR20.00-P-1142CW
    ENGINE 642 in MODEL 212, 218 with CODE 927 (Emission control system with Euro 6 technology) AR20.00-P-1142OGE
INSPECT Check     
13 Check engine cooling system for leaktightness ENGINE 642 in MODEL 207 with CODE 927 (Emission control system with Euro 6 technology) AR20.00-P-1010CW
    Model 212, 218 with code 927 (Exhaust treatment EURO 6 Technology) AR20.00-P-1010OMA
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
14 Perform an engine test run and check exhaust gas recirculation actuator (Y27/9) for leaktightness and function    
EXHAUST GAS RECIRCULATION

Number Designation ENGINE 642.82/83/85/86/87/886/9
BA14.20-P-1002-01G Bolt, exhaust gas recirculation positioner to charge air distribution line Nm 12
EXHAUST GAS RECIRCULATION

Number Designation ENGINE 642.82/83/85/86/87/886/9
BA14.20-P-1013-01G Clamp, exhaust gas recirculation pipe to exhaust collector pipe Nm 9
EXHAUST GAS RECIRCULATION

Number Designation ENGINE 642.82/83/85/86/87/886/9
BA14.20-P-1015-01G Exhaust gas recirculation pipe to exhaust gas recirculation positioner Nm 12