Remove/install catalytic converter - AR49.10-P-5500OGE
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
ENGINES 642 in MODELS 207, 212, 218
| Remove/install | |||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury to skin and eyes caused by handling hot or glowing objects. | Wear safety gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| 1 | Remove engine cover | ||
| 2 | Remove right air filter housing with engine air intake duct upstream of the air filter housing | AR09.10-P-1150SXI | |
| 3 | Disconnect electrical connector (3) for differential pressure sensor DPF | ||
| 4 | Remove bolt (2) and set diesel particulate filter differential pressure sensor aside | AR07.04-P-0012OGE | |
| 5 | Remove heat shield (5) on turbocharger | ||
| 6 | Remove oil separator on the right cylinder head | AR01.20-P-9750CO | |
| 7 | Remove bolts (4) and oil separator connection fitting to cylinder head | If installed. | |
| 8 | Remove bolts (1) and engine mount bracket | ||
| 9 | Detach catalytic converter (7) from diesel particulate filter and turbocharger and remove upwards | ||
| *BA49.10-P-1002-01AE | |||
| *BA49.10-P-1005-01AE | |||
| 10 | Install in the reverse order | ||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 11 | Carry out an engine test run and test exhaust system for leaks |
EXHAUST SYSTEM
| Number | Designation | Engine 642, 651 in model 212 | Engines 642, 651 in model 207 | |
|---|---|---|---|---|
| BA49.10-P-1002-01AE | Bolt connecting catalytic converter to turbocharger | Nm | 20 | 20 |
| BA49.10-P-1005-01AE | Nut, catalytic converter clamp to diesel particulate filter | Nm | 15 | 15 |
EXHAUST SYSTEM
| Number | Designation | Engines 642, 651 in model 218 | |
|---|---|---|---|
| BA49.10-P-1002-01AE | Bolt connecting catalytic converter to turbocharger | Nm | 20 |
| BA49.10-P-1005-01AE | Nut, catalytic converter clamp to diesel particulate filter | Nm | 15 |