Remove/install end cover at differential - AR35.31-P-0554CWC
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MODEL 204, 212 with CODE 700 (Technology Local Content China)
| Notes on repair work on suspension components | AH00.00-P-0100-01A | ||
| Notes on self-locking nuts and bolts | AH00.00-N-0001-01A | ||
| Remove/install | |||
| 1 | Secure vehicle on vehicle lift | MODEL 212 with CODE 700 (Technology Local Content China) |
AR00.60-P-0100EWS |
| MODEL 204 with CODE 700 (Technology Local Content China) |
AR00.60-P-0100CW | ||
| 2 | Drain oil from rear axle differential (50) | AR35.31-P-0520-06CWC | |
| Loctite 272 sealing adhesive | *BR00.45-Z-1102-02A | ||
MODEL 204, 212.1 with CODE 700 (Technology Local Content China) |
*BA35.31-P-1003-02H | ||
| Loctite 7063 cleaning spray (150 ml) | *BR00.45-Z-1046-04A | ||
| 3 | Remove exhaust system from flange connection back | MODEL 204 with ENGINE 271, 272 with CODE 700 (Technology Local Content China) MODEL 212 with ENGINE 271, 274, 276 with CODE 700 (Technology Local Content China) |
|
| MODEL 212 with ENGINE 274 with CODE 700 (Technology Local Content China) |
AR49.10-P-7100MR | ||
| MODEL 212 with ENGINE 276 with CODE 700 (Technology Local Content China) |
AR49.10-P-7100EL | ||
| MODEL 204 with ENGINE 271, 272 with CODE 700 (Technology Local Content China) |
AR49.10-P-7100CW | ||
| 4 | Detach drive shaft from rear axle differential (50) | MODEL 212 with CODE 700 (Technology Local Content China) |
AR41.10-P-0050EW |
| MODEL 204 with CODE 700 (Technology Local Content China) |
AR41.10-P-0050CW | ||
| 5 | Lash down rear axle differential (50) using tensioning strap on rear axle carrier (4) | Do not remove bolts (3) of rear axle differential suspension at rear before the rear axle differential (50) is secured! Otherwise, the front rear axle differential mounting may break. |
|
| 6 | Pry grommets out of spare wheel well | ||
| 7 | Remove bolts (3) from rear of rear axle differential mounting | *BA35.10-P-1006-01N | |
| 8 | Support rear axle differential (50) with telescopic lifter and transmission plate | ||
| 9 | Detach tensioning strap from rear axle differential (50) on rear axle carrier (4) | ||
| 10 | Lash rear axle differential (50) using tensioning strap to transmission plate | ||
| 11 | Remove bolt (5) from front rear axle differential mounting | *BA35.10-P-1005-01N | |
| 12 | Lower rear axle differential (50) | ||
| 13 | Remove bolts (52s) and remove end cover (52). | Carefully detach end cover (52) using screwdriver or assembly lever. The sealing surface will be damaged otherwise. |
|
MODEL 204, 212.1 with CODE 700 (Technology Local Content China) |
*BA35.31-P-1001-02H | ||
| 14 | Remove seal (52d) | ||
| 15 | Clean sealing surfaces on end cover (52) and rear axle differential (50) | Assembly cleaner | *BR00.45-Z-1028-04A |
| 16 | Install in the reverse order | ||
| Check | |||
| 17 | Check oil level in rear axle differential (50) and correct, if necessary | MODEL 204 (except 204.377), 212 with CODE 700 (Technology Local Content China) |
AR35.31-P-0520-03CWC |
MODEL 204 (except 204.077/277/377) with CODE 700 (Technology Local Content China) MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) with CODE 700 (Technology Local Content China) |
*BF35.31-P-1002-01T | ||
| Loctite 272 sealing adhesive | *BR00.45-Z-1102-02A | ||
MODEL 204, 212.1 with CODE 700 (Technology Local Content China) |
*BA35.31-P-1002-02H | ||
| Loctite 7063 cleaning spray (150 ml) | *BR00.45-Z-1046-04A | ||
| 18 | Check rear axle differential (50) for leaktightness |
REAR AXLE CARRIER
| Number | Designation | MODEL 204 | MODEL 212 | |
|---|---|---|---|---|
| BA35.10-P-1005-01N | Rear axle differential to front adapter | Nm | 65 | 65 |
REAR AXLE CARRIER
| Number | Designation | MODEL 204 | MODEL 212 | |
|---|---|---|---|---|
| BA35.10-P-1006-01N | Bolt, rear axle differential to rear transverse bridge | Nm | 170 | 170 |
REAR AXLE DIFFERENTIAL HOUSING
| Number | Designation | MODEL 204, 212.1 with CODE 700 | ||
|---|---|---|---|---|
| BA35.31-P-1001-02H | Bolt, end cover to rear axle differential | Stage 1 | Nm | 73 |
| Stage 2 | ∠° | - | ||
REAR AXLE DIFFERENTIAL HOUSING
| Number | Designation | MODEL 204, 212.1 with CODE 700 | |
|---|---|---|---|
| BA35.31-P-1002-02H | Oil filler screw of rear axle differential | Nm | 60 |
REAR AXLE DIFFERENTIAL HOUSING
| Number | Designation | MODEL 204, 212.1 with CODE 700 | |
|---|---|---|---|
| BA35.31-P-1003-02H | Drain screw to rear axle differential | Nm | 60 |
REAR AXLE GEAR
| Number | Designation | MODEL 204 (except 204.077/277/377) with CODE 700 (Technology Local Content China) | MODEL 212 (except 212.074/075/076/077/092/274/275/276/277/292) with CODE 700 (Technology Local Content China) | ||
|---|---|---|---|---|---|
| BF35.31-P-1002-01T | Filling capacity | Rear axle differential 200 C, Ø 200 mm | Liter | 1, 0 | 1, 0 |
| Specification | Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 | Universal hypoid gear oils (specification 235.7). MB 235.7/235.74 FE hypoid gear oil A 001 989 33 03/Mobilube FE/FE Plus 75W-85 | |||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | Adolf Wurth GmbH & Co. KG |
| BR00.45-Z-1046-04A | Loctite 7063 cleaning spray (150 ml) | A 001 986 71 71 10 |
| BR00.45-Z-1102-02A | Loctite 272 sealing adhesive | Henkel Loctite |