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Remove/install flywheel/drive plate - AR03.30-P-8001SXI

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ENGINE 642 in MODEL 207, 212, 218, 221, 222 

Shown on engine 642.9 

Fig 1: Flywheel/Drive Plate Remove/Install Components - Shown On Engine 642.9 (1 Of 3)
G09974176Courtesy of MERCEDES-BENZ USA

Turbocharger without coolant cooling 

Fig 2: Flywheel/Drive Plate Remove/Install Components - Shown On Engine 642.9 (2 Of 3)
G09974177Courtesy of MERCEDES-BENZ USA

Turbocharger with coolant cooling 

Fig 3: Flywheel/Drive Plate Remove/Install Components - Shown On Engine 642.9 (3 Of 3)
G09974178Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1.1 Remove transmission with torque converter ENGINE 642 in MODEL 207, 212, 218, 221, 222 with TRANSMISSION 722
ENGINE 642 in MODEL 207, 212, 218, 222 with TRANSMISSION 725
 
    TRANSMISSION 722.9 (except 722.96) in MODEL 207 with ENGINE 642 AR27.10-P-0500CV
    TRANSMISSION 722.9 (except 722.96) in MODEL 212 with ENGINE 642 AR27.10-P-0500EV
    TRANSMISSION 722.9 (except 722.96) in MODEL 218 with ENGINE 642
TRANSMISSION 722.96 in MODEL 212, 218 with ENGINE 642
AR27.10-P-0500CWX
    TRANSMISSION 725.0 in MODEL 212 with ENGINE 642 AR27.10-P-0500EWM
    TRANSMISSION 722.9 in MODEL 221.0/1 with ENGINE 642 Without 4MATIC AR27.10-P-0500SX
    TRANSMISSION 722.9 in MODEL 221 with ENGINE 642 with 4MATIC AR27.10-P-0500SYZ
    TRANSMISSION 722.9 (except 722.96) in MODEL 222 with ENGINE 642 AR27.10-P-0500LF
1.2 Remove manual transmission ENGINE 642 in MODEL 212 with TRANSMISSION 711.6  
      -
2 Install retaining lock (3) for crankshaft/starter ring gear   AR03.30-P-5000SXI 
3 Loosen screw/bolts (2) For engines with a turbocharger (14a) without coolant cooling  
4 Remove retaining lock (3) for crankshaft/starter ring gear For engines with a turbocharger (14a) without coolant cooling  
      AR03.30-P-5000SXI 
5.1 Remove screw/bolts (2) and take off drive plate (1) from crankshaft For engines with a turbocharger (14a) without coolant cooling  
5.2 Detach drive plate (1) from crankshaft For engines with a turbocharger (14b) with coolant cooling  
    ENGINE 642.8 in MODEL 207, 212, 218, 221, 222 AR03.30-P-8001-02MM 
    SPECIAL TOOL Retaining lock Figure
    SPECIAL TOOL Socket wrench bit Figure
INSTALLING Install     
6.1 Mount drive plate (1) on crankshaft For engines with a turbocharger (14b) with coolant cooling  
    ENGINE 642.8 in MODEL 207, 212, 218, 221, 222 AR03.30-P-8001-02MM 
    TORQUE SPECIFICATION Screw/bolt, two-mass flywheel/drive plate to crankshaft *BA03.30-P-1002-01G 
    SPECIAL TOOL Retaining lock Figure
    SPECIAL TOOL Socket wrench bit Figure
6.2 Mount clutch plate (1) on crankshaft and tighten screw/bolts (2) finger-tight For engines with a turbocharger (14a) without coolant cooling  
7 Install retaining lock (3) for crankshaft/starter ring gear   AR03.30-P-5000SXI 
8 Tighten screw/bolts (2) For engines with a turbocharger (14a) without coolant cooling  
    TORQUE SPECIFICATION Screw/bolt, two-mass flywheel/drive plate to crankshaft *BA03.30-P-1002-01G 
9 Remove retaining lock (3) for crankshaft/starter ring gear   AR03.30-P-5000SXI 
10.1 Install transmission with torque converter ENGINE 642 in MODEL 207, 212, 218, 221, 222 with TRANSMISSION 722
ENGINE 642 in MODEL 207, 212, 218, 222 with TRANSMISSION 725
 
    TRANSMISSION 722.9 (except 722.96) in MODEL 207 with ENGINE 642 AR27.10-P-0500CV
    TRANSMISSION 722.9 (except 722.96) in MODEL 212 with ENGINE 642
TRANSMISSION 722.9 (except 722.96) in MODEL 218 with ENGINE 642
AR27.10-P-0500EV
    TRANSMISSION 722.96 in MODEL 212, 218 with ENGINE 642 AR27.10-P-0500CWX
    TRANSMISSION 725.0 in MODEL 212 with ENGINE 642 AR27.10-P-0500EWM
    TRANSMISSION 722.9 in MODEL 221.0/1 with ENGINE 642 without 4MATIC AR27.10-P-0500SX
    TRANSMISSION 722.9 in MODEL 221 with ENGINE 642 with 4MATIC AR27.10-P-0500SYZ
    TRANSMISSION 722.9 (except 722.96) in MODEL 222 with ENGINE 642 AR27.10-P-0500LF
10.2 Install manual transmission ENGINE 642 in MODEL 212 with TRANSMISSION 711.6  
      -
FLYWHEEL, DRIVE PLATE, VIBRATION DAMPER, STARTER RING GEAR

Number Designation ENGINE 642
BA03.30-P-1002-01G Screw/bolt, two-mass flywheel/drive plate to crankshaft Stage 1 Nm 45
Stage 2 ∠° 90
Fig 4: Identifying Retaining Lock (112 589 03 40 00)
G09974179Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Socket Wrench Bit (001 589 65 09 00)
G09974180Courtesy of MERCEDES-BENZ USA