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Remove/install belt pulley/vibration damper - AR03.30-P-1600SXI

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ENGINES 642 in MODEL 207, 212, 218, 221 

Fig 1: Belt Pulley/Vibration Damper Remove/Install Components
G09974153Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
1 Remove bottom sections of soundproofing Model 221 without code (Z07) Top protection AR61.20-P-1105SX
    Model 207, 212, 218 AR94.30-P-5300EW
2 Remove poly-V belt (2) Model 207, 212, 218 AR13.20-P-0001OGE
    Model 221 AR13.22-P-1202SXI
3 Install retaining lock for crankshaft/starter ring gear   AR03.30-P-5000SXI 
4 Remove center bolt (4) for belt pulley/vibration damper (5) TORQUE SPECIFICATION *BA03.30-P-1001-01G 
    SPECIAL TOOL Socket wrench bit Fig 2
5 Pry off belt pulley/vibration damper (5) INSTALLATION IMPORTANT The installation position is given by feather key.  
6 Install in the reverse order    
INSPECT Checking     
7 Inspect belt pulley/vibration damper (5) for axial and radial runout   AR03.30-P-1600-01SXI 
    Permissible difference on vibration damper *BE03.30-P-1001-02D 
TEST SPECIFICATIONS FOR BELT PULLEY/VIBRATION DAMPER

Number Designation Engine 642
BE03.30-P-1001-02D Permissible difference on vibration damper Radial runout mm 0.4
Lateral trueness mm 0.4
FLYWHEEL, DRIVEN PLATE, VIBRATION DAMPER, STARTER RING GEAR

Number Designation Engine 642
BA03.30-P-1001-01G Central bolt of vibration damper Stage 1 Nm 200
Stage 2 ∠° 90
Stage 3 ∠° 90
Fig 2: Identifying Wrench Socket (001 589 65 09 00)
G09974154Courtesy of MERCEDES-BENZ USA