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Remove/install oil pan - AR01.45-P-7500OMD

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ENGINES 651 in MODEL 204, 212 only 4MATIC 

Fig 1: Oil Pan Remove/Install Components - Shown On 651 In Model 204, 212 (1 Of 3)
G09973975Courtesy of MERCEDES-BENZ USA
Fig 2: Oil Pan Remove/Install Components - Shown On 651 In Model 204, 212 (2 Of 3)
G09973976Courtesy of MERCEDES-BENZ USA
Fig 3: Oil Pan Remove/Install Components - Shown On 651 In Model 204, 212 (3 Of 3)
G09973977Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

15.4.11 Value changed: screw/bolt, oil pan top section to cylinder crankcase   *BA01.45-P-1001-01S 
  Value changed: screw/bolt, oil pan top section to cylinder crankcase   *BA01.45-P-1001-01S 
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns during starting procedure or when working near the engine as it is running Secure vehicle to prevent it from moving by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.		 AS00.00-Z-0005-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Notes on bolted connections with self tapping screws   AH00.00-P-0007-01SF
DANGER Risk of explosion  caused by oxyhydrogen gas. Risk of poisoning and caustic burns  caused by swallowing battery acid. Risk of injury  with caustic burns to eyes and skin from battery electrolyte or from handling damaged
Lead-acid batteries		 No fire, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and goggles. Only pour battery acid into suitable and appropriately marked containers. AS54.10-Z-0001-01A
1 Disconnect ground line for on-board electrical system battery (G1) IMPORTANT Do not connect quiescent current retention unit.  
    Model 204 AR54.10-P-0003CW
    Model 212 AR54.10-P-0003EW
NOTES Notes on battery   AH54.10-P-0001-01A
2 Secure vehicle on vehicle lift Model 204 AR00.60-P-0100CW
    Model 212 AR00.60-P-0100EWS
    SPECIAL TOOL Lifting platform retainer Fig 5
3.1 Remove lower engine compartment paneling Model 204.0/2/3  
    Model 204.9 AR61.20-P-1105CY
3.2 Remove bottom sections of soundproofing Model 212 AR94.30-P-5300EW
4 Drain/collect engine oil INSTALLATION IMPORTANT Replace seal on oil drain screw. Leaks can occur otherwise.  
    TORQUE SPECIFICATION Oil drain screw on oil pan *BA01.45-P-1003-01S 
    FLUID SPECIFICATION Engine oil *BF18.00-P-1001-01Z 
5 Remove flywheel/drive plate   AR03.30-P-8001CD
6 Attach engine hoist IMPORTANT Raise engine until engine mounts no longer bear weight of the engine.  
    Model 204 AR33.10-P-0105CW
    Model 212 AR33.10-P-0105EW
    SPECIAL TOOL Engine hoist Fig 6
7 Remove front axle carrier Model 204 AR33.10-P-0001CW
    Model 212 AR33.10-P-0001EW
8 Remove front axle gear   AR33.30-P-0525CWX
9 Detach front axle transmission (7) carrier from oil pan IMPORTANT To do this, unscrew bolts (6).  
    TORQUE SPECIFICATION Collar bolt, support brace to engine oil pan *BA33.30-P-1011-03G 
10 Loosen lines for A/T to oil pan IMPORTANT To do this, loosen clamp (4) and unhook lines.  
11 Loosen oil dipstick guide tube (1) IMPORTANT Unscrew screw/bolts (2, 3) to do this.
INSTALLATION IMPORTANT Install new O-ring.		  
    TORQUE SPECIFICATION Screw/bolt for oil dipstick guide tube fastening *BA18.40-P-1002-01O 
12 Detach electrical connector (8) on oil level check switch (S43) and loosen cable bracket on transmission    
13 Unscrew screw/bolts (5) on timing case cover TORQUE SPECIFICATION Screw/bolt, timing case to cylinder crankcase, cylinder head and oil pan top section *BA01.40-P-1001-01X 
14 Remove screw/bolts (9) on oil pan INSTALLATION IMPORTANT Observe different bolt lengths and bolt diameters. AR01.45-P-7500-06CD
    TORQUE SPECIFICATION Screw/bolt, oil pan top section to cylinder crankcase *BA01.45-P-1001-01S 
15 Remove oil pan IMPORTANT Screw screw/bolts M6x60 into threaded holes (10) and pry off oil pan top section carefully and evenly.  
16 Remove fitting sleeves in crankcase INSTALLATION IMPORTANT The fitting sleeves are no longer needed for installation.  
17 Remove sealant IMPORTANT Clean sealing surfaces. Warm sealing surfaces on oil pan and the timing case cover in order to achieve better removal of the sealant. AR01.00-P-0050-01A
NOTES Notes on sealant path for timing case cover   AH01.40-P-1000-01CD
IMPORTANT Notes on sealant path for oil pan   AH01.45-P-0001-01CD
    NOTES The sealant bead should be applied to the flange face "oil pan on timing case cover" on the timing case cover. Leaks can occur otherwise.  
    SPECIAL TOOL Squeeze gun Figure
    Loctite 5970 sealant *BR00.45-Z-1013-01A 
    Loctite 7200 *BR00.45-Z-1038-04A 
    Loctite 7063 cleaning spray (150 ml) *BR00.45-Z-1046-04A 
18 Install in the reverse order    
19 Read out fault memory and erase IMPORTANT Stored faults which may be caused by assembly work, test work, removed lines or a simulation, must be processed and erased in fault memories after completing the work.  
  Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
INSPECT Checking     
20 Check engine oil level NOTES The engine oil level must lie between "Min" and "Max". Engine damage can occur otherwise.  
21 Check for leaks with engine running    
CYLINDER CRANKCASE, TIMING CASE COVER, END COVER

Number Designation Engine 651
BA01.40-P-1001-01X Screw/bolt, timing case to cylinder crankcase, cylinder head and oil pan top section M8 Nm 20
OIL PAN

Number Designation Engine 651
BA01.45-P-1001-01S Screw/bolt, oil pan top section to cylinder crankcase M6 Nm 10
M8 Nm 22
BA01.45-P-1003-01S Oil drain screw on oil pan Nm 30
OIL LEVEL SENSOR, OIL PRESSURE SENSOR

Number Designation Engine 651
BA18.40-P-1002-01O Screw/bolt for oil dipstick guide tube fastening Nm 9
FRONT AXLE TRANSMISSION

Number Designation Model 204 Model 212
BA33.30-P-1011-03G Collar bolt, support brace to engine oil pan Nm 60 60
ENGINE LUBRICATION SYSTEM

Number Designation Engine 651 without particulate filter except in model 246 Engine 651 with particulate filter except in model 246
BF18.00-P-1001-01Z Engine oil Filling capacity (oil and filter change) Liters 6.5 6.5
Specifications for Operating Fluids Specification Multigrade engine oils (specification 228.3). See https://bevo.mercedes-benz.com/index.php?language_id=1 -
Specification Multigrade engine oils (specification 228.5). See https://bevo.mercedes-benz.com/index.php?language_id=1 -
Specification Low SPAsh multigrade service engine oils (specification 228.51). See https://bevo.mercedes-benz.com/index.php?language_id=1 Low SPAsh multigrade service engine oils (specification 228.51). See https://bevo.mercedes-benz.com/index.php?language_id=1
Specification Multigrade engine oils (specification 229.3). See https://bevo.mercedes-benz.com/index.php?language_id=1 -
Specification Multigrade engine oils (specification 229.5). See https://bevo.mercedes-benz.com/index.php?language_id=1 -
Specification Low SPAsh multigrade service engine oils (specification 229.31). See https://bevo.mercedes-benz.com/index.php?language_id=1 Low SPAsh multigrade service engine oils (specification 229.31). See https://bevo.mercedes-benz.com/index.php?language_id=1
Specification Low SPAsh multigrade service engine oils (specification 229.51). See https://bevo.mercedes-benz.com/index.php?language_id=1 Low SPAsh multigrade service engine oils (specification 229.51). See https://bevo.mercedes-benz.com/index.php?language_id=1
Fig 4: Identifying Squeeze Gun (112 589 00 25 00)
G09973978Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Vehicle Lift Safety Device (171 589 01 31 00)
G09973979Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Engine Lifting Fixture (240 589 00 61 00)
G09973980Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1013-01A Loctite 5970 sealant A 003 989 98 20
BR00.45-Z-1038-04A Loctite 7200 Henkel Loctite Deutschland GmbH
BR00.45-Z-1046-04A Loctite 7063 cleaning spray (150 ml) A 001 986 71 71 10
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