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Attach engine hoist - AR33.10-P-0105EW

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MODEL 166 with ENGINE 157, 276, 278, 642, 651 

MODEL 212 with ENGINE 156, 157, 271, 272, 273, 274, 276, 278, 642, 651 

MODEL 218 with ENGINE 157, 274, 276, 278, 642, 651 

Shown on MODEL 212 with ENGINE 273 

Fig 1: Attaching Engine Hoist - Shown On Model 212 With Engine 273
G09976159Courtesy of MERCEDES-BENZ USA

Shown on MODEL 218 with ENGINE 642 

Fig 2: Attaching Engine Hoist - Shown On Model 218 With Engine 642
G09976160Courtesy of MERCEDES-BENZ USA
  Attach, remove     
1.1 Switch off ignition and remove transmitter key from electronic ignition lock control unit MODEL 166, 212, 218 except CODE 889 (KEYLESS-GO)  
1.2 Switch off ignition and remove transmitter key or KEYLESS-GO start/stop button from electronic ignition lock control unit MODEL 166, 212, 218 with CODE 889 (KEYLESS-GO)  
2 Open engine hood and raise to vertical position MODEL 166, 212, 218  
    MODEL 166 AR88.40-P-1000GQ
    MODEL 212 AR88.40-P-1000EW
3.1 Remove front engine cover MODEL 166 with ENGINE 157, 276, 278
MODEL 212 with ENGINE 156, 157, 271, 272, 273, 274, 276, 278
MODEL 218 with ENGINE 157, 274, 276, 278
 
3.2 Remove upper engine cover MODEL 166, 212, 218 with ENGINE 642, 651  
4 Remove bolts (6) for engine wiring harness bracket MODEL 218 with ENGINE 276, 642  
5 Unclip expansion reservoir (5) and place to one side MODEL 218 with ENGINE 157, 274, 276, 278, 642, 651  
6 Remove cover on left and right suspension strut tower MODEL 166, MODEL 212, 218 with CODE 489 (AIRmatic)  
7 Remove air intake box    
8 Mount adapter to adaptation plates MODEL 166 with ENGINE 157, 276, 278, 642, 651  
    SPECIAL TOOL Adapter kit Fig 6
    SPECIAL TOOL Adaptation plates Fig 7
9 Mount adaptation plates to engine hoist (01) IMPORTANT The spring tower support of the SPECIAL TOOL engine hoist (01) cannot be used.  
    SPECIAL TOOL Engine lifting device Fig 4
    SPECIAL TOOL Adaptation plates Fig 7
10 Unclip expansion reservoir for ACTIVE CURVE SYSTEM and place to one side MODEL 166 with ENGINE 157, 276, 278, 642, 651
with CODE 468 (ACTIVE CURVE SYSTEM)
 
11 Adjust threaded rods of engine hoist (01) to match longitudinal members MODEL 166
IMPORTANT Make sure that the threaded rods are positioned on the longitudinal members.
 
    SPECIAL TOOL Adapter kit Fig 6
12 Position loosely preassembled engine hoist (01) with the aid of a helper onto the suspension strut tower and slip into threaded rods NOTES
SPECIAL TOOL Position the engine hoist (01) carefully. Adjacent components and painted surfaces could be damaged otherwise.
IMPORTANT Observe the manufacturer's assembly specifications and safety information.
 
13 Mount adaptation for engine hoist (02) to engine hoist (01) MODEL 218 with ENGINE 642, 651  
    SPECIAL TOOL Adaptation of engine lifting device Fig 3
14 Mount front lifting eye onto engine MODEL 166, 212, 218 with ENGINE 157, 278  
      AR33.10-P-0105-01SX 
    TORQUE SPECIFICATION Bolt, lifting eye to cylinder head *BA01.30-P-1006-01X 
    SPECIAL TOOL Lifting eye Figure
15 Fasten shackle (1) onto engine suspension lugs (2) or lifting eye SPECIAL TOOL Lifting eye Figure
16 Align engine hoist (01) and tighten bolted connections    
17 Tighten lifting gear (3) using rigging screw (4) IMPORTANT Where several lifting gear devices (3) are used they must be uniformly aligned.  
18 Detach in the reverse order    
CYLINDER HEAD

Number Designation ENGINE 157 ENGINE 278
BA01.30-P-1006-01X Bolt, lifting eye to cylinder head Nm 14 14
Fig 3: Identifying Adaptation Of Engine Lifting Device (642 589 00 61 00)
G09976161Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Engine Lifting Device (240 589 00 61 00)
G09976162Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Lifting Eye (278 589 00 40 00)
G09976163Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Adapter Kit (240 589 01 31 00)
G09976164Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Adaptation Plates (240 589 00 32 00)
G09976165Courtesy of MERCEDES-BENZ USA