Remove/install rear wall window - AR67.20-P-2000EG

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MODEL 212.0 with CODE (Z04) Light armoring

Shown on model 220

Fig 1: Rear Wall Window Remove/Install Components - Shown On Model 220

Courtesy of MERCEDES-BENZ USA

	Removing
	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Risk of injury from pinching or crushing hands and feet when working on windows. Secure windows against dropping; use only specified lifting tools; wear safety shoes.		AS67.00-Z-0003-01A
	Risk of injury caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses.		AS67.00-Z-0001-01A
	Notes on avoiding damage to windows installed in special high-security vehicles		AH67.00-P-0003-01FB
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
1	Prepare glue cartridge		AR67.10-P-1000-12SX
		Intermediate piece Cartridge gun	Figure
		Repair kit	BR00.45-Z-1135-02A
2	Open side window in driver door	If all windows are closed, the rear window (1) can be pressed outward by the air pressure during the curing period when closing the doors.
3	Open trunk lid
4	Remove detachable parts when replacing rear window (1).		AR67.20-P-2100EW
5	Cover over rear shelf
6	Mask off left and right C-pillar and rear edge of roof in connection area with adhesive tape	Attach adhesive tape to prevent paint damage.
7	Cut out rear window (1) with cutting blade.	Window glazing device, FSC 1.6 Cutting blade, Z-shape, Cutting length 60 mm Order no.: 6 39 03 081 01 3 Cutting blade, L shape, Cutting length 25, 4 mm Order no.: 6 39 03 207 01 2
8	Position suction lifting device in upper third of rear window (1).	Vacuum lifting device for special protection vehicles
9	Raise rear window (1) of body flange	Helper required for guiding rear window (1), otherwise, adjacent body parts can be damaged. Detach rear window (1) first in upper area from body flange, then remove upward (arrow). When performing accident repair, check whether it is necessary to install a new rear window (1). Wet and dry vacuum cleaner
10	Prepare body flange for installation of window	The adhesive areas on the body flange must be absolutely free of dust and grease to prevent a decrease in the gluing force when installing the window.	AR67.10-P-1501-01P
	General notes about painting the body flange in the glazing area	Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls. Wet and dry vacuum cleaner	AH98.00-P-9408-06A
		Bonding agent Sika primer 206 G+P	BR00.45-Z-1019-02A
		Sika activator	BR00.45-Z-1090-02A
		Primer stick	BR00.45-Z-1012-07A
		Hepox 2K EP primer filler 4017 (Spray Max)	BR00.45-Z-1050-07A
11	Remove adhesive tape on C-pillar and rear edge of roof
	Install
12	Align rear window (1) in body opening with suction lifting device	Aid of a helper is required for guiding the rear window (1), otherwise adjacent body parts and the rear window (1) can be damaged.	AR67.20-P-2000-04P
		Distance between top edge and rear edge of roof	*BE67.20-P-1001-01L
		Feeler gauge Vacuum lifting device for special protection vehicles	Figure
13	Replace rubber seal on rear window (1) at top	Glue rubber seal to top edge of window at a distance of 6 mm. Position left and right side rubber seal flush on rear window (1).
14	Prepare rear wall window (1) for installation	The adhesive areas on the rear-end window (1) must be absolutely free of dust and grease to prevent a decrease in the gluing force when installing the window. Vacuum lifting device for special protection vehicles	AR67.10-P-1000-03TS
		Repair kit	BR00.45-Z-1135-02A
		Cleaner	BR00.45-Z-1025-04A
		White adhesive tape	BR00.45-Z-1107-02A
15	Apply adhesive material	Install rear-end window (1) on body flange within 10 minutes after applying glue, otherwise adhesive force of glue starts to decrease. Uniformly apply glue in shape of bead at a height of approx. 13 mm.	AR67.10-P-1000-08P
		Intermediate piece Cartridge gun	Figure
		Repair kit	BR00.45-Z-1135-02A
16	Insert rear window (1) with vacuum lifting device and aid of helper, align and glue in	Position vacuum lifting unit in upper third of rear-end window (1), so that the lifted rear-end window (1) is parallel to the C-pillars, otherwise the edges of the rear-end window (1) can hit the body flange when inserting and break off or the glue beads can run. Ensure that at least one vehicle door remains open while the adhesive material cures. When a vehicle door is closed, the vibration to the body can change the installation position of the rear-end window (1). The curing time of the adhesive material is approx. 2 h, measured from the time the adhesive material is applied. Vacuum lifting device for special protection vehicles
17	Remove cover from rear shelf
18	Remove detachable parts when installing rear window (1).		AR67.20-P-2100EW
19	Open trunk lid
20	Remove protective foil on inside of rear window (1)

TEST AND ADJUSTMENT VALUES FOR REAR WALL WINDOW

Number	Designation		Model 212
BE67.20-P-1001-01L	Distance between top edge of rear window and transition between rabbet and rear edge of roof	mm	4.5 (±1)

Fig 2: Identifying Intermediate Piece (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1135-02A	Repair kit, installing windshields, 1-component adhesive	A 221 670 81 01
BR00.45-Z-1019-02A	Bonding agent Sika primer 206 G+P	Sika Deutschland GmbH
BR00.45-Z-1090-02A	Sika activator	A 005 989 58 71
BR00.45-Z-1107-02A	White adhesive tape	A 006 989 09 85
BR00.45-Z-1025-04A	Cleaner	A 005 989 19 71
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1050-07A	Hepox 2K EP primer filler 4017 (Spray Max)	Spies Hecker GmbH