Remove/install outer rear wheel well - AR63.10-P-0665EW
WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.
MODEL 212, 218
Shown on model 212.0
| Remove | |||
| The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases | Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| General information on body repair | AH60.00-P-0001-01A | ||
| Measures for preventing damage to components when performing electric welding and soldering work | AH60.00-P-0001-02A | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Prepare all workshop equipment and commercially available tools required for repair | ||
| 2 | Remove rear fender | MODEL 212.0/1 | AR63.50-P-1400EW |
| MODEL 212.2 | AR63.50-P-1400ES | ||
| MODEL 218.3 | AR63.50-P-1400EL | ||
| MODEL 218.9 | AR63.50-P-1400ELX | ||
| 3 | Remove all detachable parts in repair area | ||
| 4 | Cover all detachable parts remaining in vehicle with welding protection blankets | Welding protective blanket | |
| 5 | Separate outer rear wheel well (1) | AR63.10-P-0660-01EW | |
| Zinc dust paint suitable for spot welding Body keyhole saw Weld-spot milling machine Round wire brush Wet and dry vacuum cleaner |
*BR00.45-Z-1001-07A | ||
| Fig 3 | |||
| 6 | Prepare outer rear wheel well (1) for installation | AR63.10-P-0670-05EW | |
| Zinc dust paint suitable for spot welding Body keyhole saw Round wire brush |
*BR00.45-Z-1001-07A | ||
| Install | |||
| 7 | Install outer rear wheel well (1), fit and weld in | AR63.10-P-0670-06EW | |
| General information on riveting | AH60.00-P-0003-01N | ||
| Zinc dust paint suitable for spot welding | *BR00.45-Z-1001-07A | ||
| Blind rivet, 6.4 x 14 Vice grip pliers (standard) Round wire brush Tools for disassembly/assembly Multifunction device (spot welding) Blind/self-piercing riveting Wet and dry vacuum cleaner |
*BR00.45-Z-1001-13A | ||
| 8 | Adjust gap dimensions on hoods, doors and lids | MODEL 212 | AR60.00-P-0700-01EW |
| MODEL 218 | AR60.00-P-0700-01EL | ||
| MODEL 212 | *BE60.00-P-1002-01U | ||
| MODEL 212 | *BE60.00-P-1003-01U | ||
| MODEL 212 | *BE60.00-P-1004-01U | ||
| MODEL 218 | *BE60.00-P-1002-01O | ||
| MODEL 218 | *BE60.00-P-1003-01O | ||
| MODEL 218 | *BE60.00-P-1004-01O | ||
| Fig 2 | |||
| 9 | Install rear fender | MODEL 212.0/1 | AR63.50-P-1400EW |
| MODEL 212.2 | AR63.50-P-1400ES | ||
| MODEL 218.3 | AR63.50-P-1400EL | ||
| MODEL 218.9 | AR63.50-P-1400ELX | ||
| 10 | Clean weld joints and sheet metal flanges with rotary wire brush | Round wire brush | |
| 11 | Clean repair areas | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 12 | Prime repair area using primer filler | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 13 | Carry out seam sealing after repairs | MODEL 212 | AR97.10-P-4000EW |
| MODEL 218 | AR97.10-P-4000EL | ||
| White sealing compound, 310 ml, DBL 6069.20 | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors. | No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. | AS98.00-Z-0002-01A | |
| 14 | Paint repair areas and adjacent surfaces | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| 15 | Apply additional cavity preservation | MODEL 212.0/1, 218 | |
| Notes on cavity preservation | AH97.20-P-0001-01B | ||
| MODEL 212.0/1 | AR97.20-P-1500EW | ||
| MODEL 218 | AR97.20-P-1500EL | ||
| Cavity preservation, solvent-free (1 l container) Combination spray gun (corrosion protection) |
*BR00.45-Z-1003-05A | ||
| 16 | Remove welding protection blankets | ||
| 17 | Install all detachable body components in area to be repaired |
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | MODEL 218.9 | MODEL 218.3 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1002-01O | Gap dimension | Fender to A-pillar | Dimension "D" | mm | 3, 5 (±1) | 3, 5 (±1) |
| Front door to fender | Dimension "E" | mm | 4, 0 (-0, 5/+1) | 4, 0 (-0, 5/+1) | ||
| Front door to rear door | Dimension "F" | mm | 5, 0 (-0, 5/+1) | 5, 0 (-0, 5/+1) | ||
| B-pillar cover to front window | Dimension "G" | mm | 10 (±1) | 10 (±1) | ||
| B-pillar cover to rear window | Dimension "H" | mm | 10 (±1) | 10 (±1) | ||
| Rear door to side piece, bottom | Dimension "I" | mm | 4, 5 (±1) | 4, 5 (±1) | ||
| Fixed window on rear door to fixed window on rear side window | Dimension "O" | mm | 7, 5 (±1) | - | ||
| Picture | AR60.00-P-0700-01EL | AR60.00-P-0700-01EL | ||||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 212.0/1 | MODEL 212.2 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1002-01U | Gap dimension | Front door to fender | Dimension "G" | mm | 4 (+1/-0, 5) | 4 (+1/-0, 5) |
| Front door to rear door | Dimension "H" | mm | 4, 5 (+1/-0, 5) | 4, 5 (+1/-0, 5) | ||
| Front door to roof frame | Dimension "I" | mm | 14 (±1, 5) | 14 (±1, 5) | ||
| Rear door to roof frame | Dimension "J" | mm | 13 (±1, 5) | 13 (±1, 5) | ||
| Rear door to side piece, bottom | Dimension "K" | mm | 4 (+1/-0, 5) | 4 (+1/-0, 5) | ||
| Driver door cover to rear door cover | Dimension "W" | mm | 4 (±1) | 4 (±1) | ||
| Picture | AR60.00-P-0700-01EW | AR60.00-P-0700-01EW | ||||
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | MODEL 218.9 | MODEL 218.3 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1003-01O | Gap dimension | Trunk lid to rear fender, top | Dimension "J" | mm | - | 4, 0 (±1) |
| Trunk lid to rear lamp unit | Dimension "K" | mm | - | 5, 0 (±1) | ||
| Trunk lid to bumper | Dimension "L" | mm | - | 5, 5 (±1) | ||
| Rear fender to lamp unit | Dimension "M" | mm | 2, 5 (-1, 5/+1) | 3, 0 (±1) | ||
| Picture | AR60.00-P-0700-01EL | AR60.00-P-0700-01EL | ||||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 212.0/1 | MODEL 212.2 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1003-01U | Gap dimension | Trunk lid to rear fender, top | Dimension "L" | mm | 4 (±1) | - |
| Trunk lid to taillamp | Dimension "M" | mm | - | - | ||
| Trunk lid to bumper | Dimension "N" | mm | 6, 5 (±1) | - | ||
| Rear fender to taillamp | Dimension "O" | mm | 2 (+1, 5/-1) | 2 (+1, 5/-1) | ||
| Taillamp to bumper | Dimension "P" | mm | 2 (±1) | 2 (±1) | ||
| Trunk lid taillamp to taillamp | Dimension "M1" | mm | 4 (±1, 5) | - | ||
| Picture | AR60.00-P-0700-01EW | AR60.00-P-0700-01EW | ||||
TEST VALUES FOR GAP DIMENSIONS ON HOODS, DOORS AND LIDS
| Number | Designation | MODEL 218.9 | MODEL 218.3 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1004-01O | Gap dimension | Fuel filler flap | Dimension "N" | mm | 3, 0 (-0, 5/+1) | 3, 0 (-0, 5/+1) |
| Picture | AR60.00-P-0700-01EL | AR60.00-P-0700-01EL | ||||
CHECK VALUES FOR GAP DIMENSIONS
| Number | Designation | MODEL 212.0/1 | MODEL 212.2 | |||
|---|---|---|---|---|---|---|
| BE60.00-P-1004-01U | Gap dimension | Fuel filler flap (circumference) | Dimension "Q" | mm | 3 (+1/-0, 5) | 3 (+1/-0, 5) |
| Picture | AR60.00-P-0700-01EW | AR60.00-P-0700-01EW | ||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
| BR00.45-Z-1001-13A | Blind rivet, 6.4 x 14 | A 003 990 35 97 |
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |