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Remove/install valve springs and/or valve stem seals - AR05.30-P-3500FH

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ENGINE 276 in MODEL 172, 204, 207, 212, 218 

Shown on the right cylinder head 

Fig 1: Valve Springs Remove/Install Components - Shown On Right Cylinder Head (1 Of 2)
G09974414Courtesy of MERCEDES-BENZ USA
Fig 2: Valve Springs Remove/Install Components - Shown On Right Cylinder Head (2 Of 2)
G09974415Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove cylinder head (1) Cylinder head on the left, model 207, 212, 218 with engine 276.8 AR01.30-P-5770ELS
    Cylinder head on the left, model 212, 218, with engine 276.9 AR01.30-P-5770EL
    Cylinder head on the left, model 204, 207, with engine 276.9 AR01.30-P-5770FH
    Cylinder head on the left, model 172 with engine 276 AR01.30-P-5770W
    Cylinder head on the right, model 207, 212, 218 with engine 276.8 AR01.30-P-5780ELS
    Cylinder head on the right, model 212, 218, with engine 276.9 AR01.30-P-5780EL
    Cylinder head on the right, model 204, 207, with engine 276.9 AR01.30-P-5780FH
    Cylinder head on the right, model 172 with engine 276 AR01.30-P-5780W
2 Remove valve clearance compensation element MODEL 212, 218 with ENGINE 276 AR05.00-P-2011EL
    MODEL 204, 207 with ENGINE 276 AR05.00-P-2011FH
    MODEL 172 with ENGINE 276 AR05.00-P-2011W
3 Mount cylinder head (1) onto assembly device (01) NOTES
Before initial startup of assembly device (01), check that counterholders (02) are correctly mounted on cylinder head (1).
There is otherwise the danger that the cylinder head (1) will be pressed upwards out of the assembly device (01) and the cylinder head (1) will be damaged with the valves (6) in the combustion chamber.
IMPORTANT Observe operator's manual of assembly device manufacturer (01).
 
    SPECIAL TOOL Assembly tool Fig 8
4 Mount assembly lever (03) with depressor (04) on sliding piece (05) IMPORTANT Position depressor (04) vertically at upper valve spring retainer (2) and align to sliding piece (05).  
    SPECIAL TOOL Valve assembly tools kit Figure
    SPECIAL TOOL Depressor Figure
5 Slide air bellows for assembly device (01) with the lever (06) NOTES
Ensure that air bellows for assembly device (01) always correctly stands opposite a combustion chamber and is pushed in the middle.
The air bellows can be pushed out of the side of the combustion chamber otherwise and this leads to damage to the valves (6).
IMPORTANT Move air bellows for the assembly device (01) with a lever (06) in such a way that they are matched to the combustion chamber of the respective valves (6).
 
6 Connect compressed air to assembly device (01) and open compressed air valve IMPORTANT The assembly device (01) air bellows presses the valve disks in the combustion chamber.  
7 Compress valve spring (3) with assembly lever (03)    
8 Remove valve keepers (4) INSTALLATION IMPORTANT Ensure the valve keepers (4) are securely seated.  
    SPECIAL TOOL Magnetic pin Figure
9 Remove upper valve spring retainer (2) and valve spring (3)    
10 Use pliers (07) to remove valve stem seal (5)   AR05.30-P-3500-02MM 
    SPECIAL TOOL Drift Figure
    SPECIAL TOOL Pliers Figure
11 Install in the reverse order    
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Perform an engine test run and check engine for leaktightness    
Fig 3: Identifying Magnetic Pin (210 589 00 40 00)
G09974416Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Valve Assembly Tools Kit (111 589 25 61 00)
G09974417Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Drift (604 589 00 43 00)
G09974418Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Pliers (606 589 00 37 00)
G09974419Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Depressor (273 589 00 61 00)
G09974420Courtesy of MERCEDES-BENZ USA
Fig 8: Identifying Assembly Tool (271 589 00 59 00)
G09974421Courtesy of MERCEDES-BENZ USA