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Replace valve stem seals - AR05.30-P-3500-02MM

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ENGINE 133, 270, 274 

ENGINE 152, 157, 276, 278 

MODIFICATION NOTES

29.7.15 Changeover to double-lipped valve stem seals (5), inserted. Operation step 4  
Fig 1: Identifying Drift (604 589 00 43 00)
G10240843Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Pliers (606 589 00 37 00)
G10240844Courtesy of MERCEDES-BENZ USA
  1. Use SPECIAL TOOL pliers (07) to pull off valve stem seals (5).
  2. Check valve stems for formation of burrs and pitting.

    For ridging on the valve stems

    Deburr valve stems.

    Replace valves.

    For pittings on valve stems

  3. Fit protective sleeve onto the valve stem.
    Fig 3: Protective Sleeve And Valve Stem
    G10240845Courtesy of MERCEDES-BENZ USA
  4. Coat valve stem seals (5) with engine oil.

    IMPORTANT Engine 133, 270, 274

    During assembly ensure that the valve stem seals (5) are installed with the brown sealing on the exhaust side and with the green sealing on the inlet side.

    IMPORTANT Engine 152

    Engine 276.9## ## up to 868961

    except code 929 (Ethanol fuelled engine)

    Engine 276.9## ## up to 869781

    with code 929 (Ethanol fuelled engine)

    Fig 4: Valve Stem Seals
    G10240846Courtesy of MERCEDES-BENZ USA

    The valve stem seals (5) on the inlet and exhaust side are identical.

    IMPORTANT Engine 157, 276.8, 278

    Engine 276.9## ## as of 868962

    except code 929 (Ethanol fuelled engine)

    Engine 276.9## ## as of 869782

    with code 929 (Ethanol fuelled engine)

    During assembly ensure that the valve stem seals (5) are installed without a double lip (Fig 4) on the inlet side and the valve stem seals (5) are installed with a double lip (Fig 4) on the exhaust side. The valve stem seals (5) are identical in color so must not be swapped around.

  5. Press valve stem seals (5) with SPECIAL TOOL drift (08) up to the end stop.
  6. Remove protective sleeve from the valve stem.