Remove/install rear glass cover - AR77.21-P-7015EW

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MODEL 212.1 with CODE (413) Panoramic glass roof with top sliding roof

Fig 1: Rear Glass Cover Remove/Install Components

Courtesy of MERCEDES-BENZ USA

	Removing
	Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof	Keep body parts and limbs well clear of moving parts.	AS00.00-Z-0011-01A
	Notes on removal/installation of windows		AH67.10-P-1000-02RT
		The rear glass cover (1) cannot be removed in a non-destructive manner and must therefore always be replaced
1	Measure and note height of rear glass cover (1) in relation to rear window (3) and front glass roof (2)	These dimensions are required for installation.
2	Prepare adhesive cartridge	Heat up adhesive cartridge for at least 20 min. Cartridge heater
2	Prepare adhesive cartridge	Repair kit, installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
3	Remove antenna		AR82.70-P-8951EW
4	Install drip rail on panoramic roof		AR88.80-P-4000EW
5	Cut off weatherstrip (4) on rear glass cover (1) with suitable knife	Cut off weatherstrip (4) only at rear.
6	Cover side roof paneling with adhesive tape
7	Fold lip over at top of rear window (3) and fasten with suitable adhesive tape (5).
	Risk of injury due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
8	Cut out rear glass cover (1) with cutting wire and remove from vehicle	Aid of helper required. "Veritrac" window removal tool	AS67.00-Z-0004-01A
	Install
9	Prepare body flange for glazing rear glass cover (1)		AR77.21-P-7015-02EW
		Wet/dry vacuum cleaner
		Repair kit, installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
10	Prepare rear glass cover (1) for installation		AR77.21-P-7015-03EW
		Suction lifting device
		Repair kit, installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
11	Apply adhesive material to rear glass cover (1)		AR77.21-P-7015-04EW
		"Pressofix" cartridge gun
		Repair kit, installing windshields, 1-component adhesive	*BR00.45-Z-1135-02A
12	Install rear glass cover (1)	Move vehicle only after adhesive has dried sufficiently (approx. 2 h), otherwise, the strength of the adhesive joint is not ensured. Aid of helper required. After installing and before aligning the rear glass cover (1), remove adhesive tape (5). Observe dimensions noted when aligning. Careful installation of the detachable parts is possible after approx. 30 min. Suction lifting device	AR77.21-P-7015-05EW
13	Install drip rails on panoramic roof		AR88.80-P-4000EW
14	Installing antenna		AR82.70-P-8951EW

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1135-02A	Repair kit, installing windshields, 1-component adhesive	A 221 670 81 01