Remove/install fuel tank - AR47.10-P-4100EW
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MODEL 212 with ENGINE 156, 157, 271, 272, 273, 276, 278, 642, 651
MODEL 218 with ENGINE 157, 276, 278, 642, 651
Shown on model 218.355
| Remove/install | |||
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Only pour fuels into suitable and appropriately marked containers. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| 1 | Drain fuel tank (1) | AR47.10-P-4001EW | |
| 2 | Remove rear seat cushion | Model 212 without code (224) Individual rear set system design | AR91.12-P-1020CW |
| Model 212.0 with code (224) Design individual rear seat system | AR91.12-P-1020EW | ||
| Model 218.3 | AR91.12-P-1020EL | ||
| 3 | Remove cover for service openings | AR47.10-P-4100-02EW | |
| *BA47.10-P-1005-01M | |||
| 4 | Unlock fuel pump harness electrical connector (X36/3) and fuel tank electrical connector (X25/4), disconnect and set aside. | ||
| 5 | Unlock electrical connectors on fuel pressure sensor (B4/7), disconnect and set aside | Vehicles with gasoline engine | |
| 6 | Remove rear axle. | AR35.10-P-0010EW | |
| 7 | Remove RH and LH underfloor paneling | ||
| 8 | Remove fender liner in right rear fender | ||
| 9 | Remove filler neck/ground screw connection (X36/4) at filler pipe (1a) | *BA47.10-P-1003-01M | |
| 10 | Detach hose (4a) on activated charcoal canister (4) | Vehicles with gasoline engine | |
| 11 | Detach drain hose (5) from filler neck depression | ||
| 12 | Pull boot (6) out of rear fender | ||
| 13 | Unlock and detach fuel line (7) on frame floor assembly | Vehicles with diesel engine: unlock and detach both fuel lines (7). |
AR47.20-P-5510-01EW |
| 14 | Remove bolts (1s) | ||
| 15 | Loosen trim ring with long wedge (1w) from filler neck (1c) | Fig 4 | |
| 16 | Unscrew nuts (3) | *BA47.10-P-1001-01M | |
| 17 | Remove heat shield (8) | When replacing the fuel tank (1) | |
| 18 | Support fuel tank (1) | ||
| 19 | Unscrew nuts (1m) | *BA47.10-P-1001-01M | |
| 20 | Lower fuel tank (1) | ||
| Lubricant paste | *BR00.45-Z-1002-06A | ||
| 21 | Install in the reverse order | ||
| Checking | |||
| Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. |
AS00.00-Z-0005-01A | |
| 22 | Check fuel system for leaks with engine running |
FUEL TANK
| Number | Designation | Model 212 | Model 218 | |
|---|---|---|---|---|
| BA47.10-P-1001-01M | Nut/bolt, fuel tank to vehicle floor | Nm | 20 | 20 |
| BA47.10-P-1003-01M | Bolt, filler neck to body | Nm | 15 | 15 |
| BA47.10-P-1005-01M | Bolt, cover to vehicle floor | Nm | 3 | 3 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1002-06A | Antifriction paste, rubber parts 2.5 kg, DB supply specification 6867.00 | A 000 989 01 60 |