Remove/install fuel pump - AR47.20-P-5710EWA
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ENGINE 642, 651 in MODEL 212, 218
MODIFICATION NOTES
| 23.4.14 | Routing of the fuel lines in the equipment damage notes has been changed. | Operation step 8 |
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contact with fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| Remove/install | |||
| 1 | Check fuel level | Fuel can escape otherwise. Drain fuel tank if necessary: ↓ Drain fuel tank |
|
| AR47.10-P-4001EW | |||
| 2 | Open fuel filler flap and open tank cap and reseal | ||
| 3 | Remove rear seat cushion | MODEL 218.9 with ENGINE 642, 651 | AR91.12-P-1020ELX |
| MODEL 212 with ENGINE 642, 651 without CODE 224 (Rear individual seat design) | AR91.12-P-1020CW | ||
| MODEL 212.0 with ENGINE 642, 651 with CODE 224 (Rear individual seat design) | AR91.12-P-1020EW | ||
| MODEL 218.3 with ENGINE 642, 651 | AR91.12-P-1020EL | ||
| 4 | Remove cover for service openings | AR47.10-P-4100-02EW | |
| *BA47.10-P-1005-01M | |||
| 5 | Remove locking rings | AR47.10-P-4100-02EWA | |
| Antifriction paste, rubber parts 2.5 kg, DB supply specification 6867.00 | *BR00.45-Z-1002-06A | ||
| Figure | |||
| 6 | Pull transfer unit (2) out of left chamber of the fuel tank | Fuel lines (4a, 4b) should not have any loops, indentations or damage. |
|
| 7 | Remove fuel lines (4a, 4b) at transfer unit (2) | AR47.20-P-5510-01EW | |
| 8 | Remove swirl pot (5), fuel pump (M3) and fuel lines (4a, 4b) out of right chamber of the fuel tank | This serves to prevent deformation of the float linkage (6). The fuel lines (4a, 4b) must, seen in the direction of travel, be routed in front of the rollover valve (7) mounted in front of the fuel tank. Free of tension assembly of the transfer unit (2) will not be possible otherwise. Fuel lines (4a, 4b) should not have any loops, indentations or damage. |
|
| 9 | Mount RH fuel level indicator fuel tank fill level sensor (B4/2) on new swirl pot (5) | When replacing fuel pump (M3) | |
| AR47.10-P-7000EWA | |||
| 10 | Install in the reverse order | ||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 11 | Carry out an engine test run and check fuel system for leaktightness |
FUEL TANK
| Number | Designation | MODEL 212 | MODEL 218 | |
|---|---|---|---|---|
| BA47.10-P-1005-01M | Screw/bolt, cover to vehicle floor | Nm | 3 | 3 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1002-06A | Antifriction paste, rubber parts 2.5 kg, DB supply specification 6867.00 | A 000 989 01 60 |