LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 103 (Automatic Transmission - 212 Chassis - 2 Of 5) >> Testing & Repair >> Remove/install automatic transmission oil pan >> Remove/install automatic transmission oil pan - AR27.10-P-7030W

Remove/install automatic transmission oil pan - AR27.10-P-7030W

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

722.9 in model 164, 171, 172, 203, 204, 205, 207, 209, 211, 212, 215, 216, 218, 219, 220, 221, 230, 231, 251 

722.9 in model 463 

Fig 1: Transmission Oil Pan Component Location - Transmission 722.9 In Model 212
G09975709Courtesy of MERCEDES-BENZ USA

Shown on oil pan (3) without sloped surface and with black overflow pipe (31) 

G00662974Courtesy of MERCEDES-BENZ USA

Shown on model 205 with engine 626 

DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
Warning  Risk of injury  Moving parts can pinch, crush or, in extreme cases even sever extremities. No parts of the body or limbs should be within the operating area of mechanical components when moving components. AS00.00-Z-0009-01A
Warning  Risk of injury  Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
Caution  Risk of injury  y to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.		 AS00.40-Z-0001-01A
Caution  Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and nondeburred vehicle parts
Deburr repair panels.		 AS00.00-Z-0017-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
Notice  Notes on bolted connections with self tapping screws   AH00.00-P-0007-01SF
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
  Notes on automatic transmission   AH27.19-P-0001-01NKB
REMOVINGINSTALLING Remove/install     
1 Remove center and rear lower engine compartment lining. Transmission 722.9 in model 204.0/2 with engine 156 Transmission 722.9 in model 204.0/2 with engine 276 Transmission 722.9 in model 204.3 with engine 156 Transmission 722.9 in model 204.3 with engine 276 Transmission 722.9 in model 207 with engine 276 Transmission 722.9 in model 207 with engine 278 Transmission 722.9 in model 212 with engine 156 Transmission 722.9 in model 212 with engine 276 Transmission 722.9 in model 212 with engine 278 Transmission 722.9 in model 218 with engine 276 Transmission 722.9 in model 218 with engine 278 AR61.20-P-1105EW
Transmission 722.9 in model 164 with engine 156 AR61.20-P-1105GZ
Transmission 722.9 in model 171 AR61.20-P-1105V
Transmission 722.9 in model 172.4Gasoline AR61.20-P-1105W
Transmission 722.9 in model 203, 209 Gasoline engine AR61.20-P-1105P
Transmission 722.9 in model 204.9 AR61.20-P-1105CY
Transmission 722.9 in model 205 AR61.20-P-1105LW
Transmission 722.9 in model 211 Gasoline engine AR61.20-P-1105T
Transmission 722.9 in model 215, 220 Vehicles with gasoline engines AR61.20-P-1105M
Transmission 722.9 in model 216 Transmission 722.9 in model 221 except code Z07 (B7 armoring on special protection version) AR61.20-P-1105SX
Transmission 722.9 in model 221 with code Z07 (B7 armoring on special protection version) AR61.20-P-1105SXS
Transmission 722.9 in model 219 with engine 156 AR61.20-P-1105TX
Transmission 722.9 in model 230 except code P99 (Special model "AMG Black Series") AR61.20-P-1105R
Transmission 722.9 in model 230 with code P99 (Special model "AMG Black Series") AR61.20-P-1105RBS
Transmission 722.9 in model 231 AR61.20-P-1105RK
Transmission 722.9 in model 251 with engine 156 Transmission 722.9 in model 251 with engine 276 AR61.20-P-1105RT
Transmission 722.9 in model 463.234 up to model year 2019 with code ZQ0 (G 500 4x4) AR61.20-P-1105GWX
Transmission 722.9 in model 463 as of model year 2016 up to model year 2019 except code ZQ0 (G 500 4x4) AR61.20-P-1105GW
Transmission 722.9 in model 463 as of model year 2019 AR61.20-P-1105XG
Only install center and rear lower rear engine compartment paneling again after leak test.  
2 Check oil pan (3)    
REFER TO COMPONENT MODIFICATIONS Oil pan and overflow tube modified Only category P with transmission 722.9 as of production date 21.6.2010 with engine 113, 156, 157, 271, 272, 273, 275, 276, 278, 642, 651 BT27.10-P-0006-01A
REFER TO COMPONENT MODIFICATIONS Oil pan and overflow tube modified Only category P with transmission 722.901
IMPORTANT The oil pan (3) and overflow pipe (31) have been redesigned to optimize the oil supply to the automatic transmission. The previous oil pan (3) without bias and with black overflow pipe (31) is, after removal, to be replaced by an oil pan (3) with bias and with white overflow pipe (31).		 BT27.10-P-0006-01W
CLEAN Clean     
3 Thoroughly clean oil pan (3) and area surrounding it. NOTES Absolute cleanliness must be ensured when performing all work on the transmission
Otherwise, even the smallest of foreign particles in the hydraulic components of the transmission can lead to malfunctions or a total failure of the transmission.
IMPORTANT For cleaning, use lint-free cleaning cloth. Chamois leathers are the most suitable.		  
4 Remove heat shield. Transmission 722.9 in model 164, 171, 172, 203, 204, 205, 207, 209, 211, 212, 215, 216, 218, 219, 220, 221, 230, 231, 251 Transmission 722.9 in model 463  
Transmission 722.9 in model 205 AR27.40-P-0700-01LF
Transmission 722.9 in model 204, 207 AR27.40-P-0700-01CW
Transmission 722.9 in model 164, 251 AR27.40-P-0700-01GZ
Transmission 722.9 in model 172, 212, 218 AR27.40-P-0700-01EW 
Transmission 722.9 in model 231 AR27.40-P-0700-01RK
Transmission 722.9 in model 230 AR27.40-P-0700-01RX
Transmission 722.9 in model 216.3, 221.0/1 AR27.40-P-0700-01SX
Transmission 722.9 in model 171, 203, 209, 211, 219 AR27.40-P-0700-01V
Transmission 722.9 in model 164, 171, 172, 203, 204, 205, 207, 209, 211, 212, 215, 216, 218, 219, 220, 221, 230, 231, 251 *BA27.40-P-1014-01A 
Bolt, heat shield to transmission housing  
5 Unfasten cable brackets (4) of electrical wiring harness (5) from oil pan (3) using assembly wedge. If an electrical wiring harness (5) is present.
Do not kink or crush lines or subject lines to tension. Otherwise, the lines will be damaged and there will be function impairments.		  
Mounting wedge Fig 4
6 Drain transmission oil and collect for determining the quantity of transmission oil. Position oil receptacle under oil pan (3).  
Commercially available devices/ tools
Oil receptacle		  
IMPORTANT Remove drain screw and use SPECIAL TOOL drift to pry overflow pipe (31) off base (arrow). The remaining transmission oil drains out immediately after prying of
INSTALLATION IMPORTANT Replace seal.		  
Drain screw to oil pan *BA27.10-P-1001-03D 
SPECIAL TOOL Drift Figure
7 Remove oil pan (3) from transmission housing (1). INSTALLATION NOTES The sprags (3a) are only approved for transmission 722.9. Do not mix up the sprags (3a) with the sprags of other transmissions. Otherwise contact corrosion may occur.
INSTALLATION IMPORTANT Replace bolts (3b).		  
TORQUE SPECIFICATION Screw/bolt, oil pan to transmission housing *BA27.10-P-1002-03D 
Socket wrench bit Fig 3
8 Remove overflow pipe (31) from the transmission oil pan (3) IMPORTANT TThe distance from the upper edge of the overflow pipe (31) to the floor of the oil pan (3) determines the filling capacity of the transmission.
INSTALLATION IMPORTANT : Replace overflow pipe (31) and press firmly onto base (arrow).		  
9 Remove seal (33). INSTALLATION NOTES Do not apply any sealant or sealing compound to the oil pan (3) and the transmission housing (1). Otherwise leaks may occur
Leaks can occur otherwise.
INSTALLATION IMPORTANT Replace seal (33).		  
CLEAN Clean     
10 Remove magnet (32) from oil pan (3) and clean it. INSTALLATION IMPORTANT Check the magnet (32) for damage and replace if necessary.  
11 Clean oil pan (3) INSTALLATION NOTES Sealing surfaces must be absolutely free of oil and grease. Otherwise leaks may occur
INSTALLATION IMPORTANT Allow the assembly cleaner used to flash-off completely. Assembly cleaner		 *BR00.45-Z-1028-04A 
12 Check oil filter (34) for contamination and replace if necessary    
13 Install in the reverse order    
14 Fill transmission with oil. Transmission 722.9 (except 722.96/97) in model 164, 171, 172, 203, 204, 205, 207, 209, 211, 212, 215, 216, 218, 219, 220, 221, 230, 231, 251 Transmission 722.9 in model 463 AR27.00-P-0270W 
Transmission 722.96 in model 204, 205, 207, 212, 216, 218, 221Transmission 722.97 in model 205, 212, 218
NOTES
Always follow the work procedure and observe the Specifications for Operating Fluids. Otherwise the transmission may be damaged.		 AR27.00-P-0270SYZ 
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
15 Perform engine test run and check transmission for proper operation and for leak tightness.
16 Install center and rear lower engine compartment lining. Transmission 722.9 in model 204.0/2 with engine 156Transmission 722.9 in model 204.0/2 with engine 276 Transmission 722.9 in model 204.3 with engine 156 Transmission 722.9 in model 204.3 with engine 276 Transmission 722.9 in model 207 with engine 276 Transmission 722.9 in model 207 with engine 278 Transmission 722.9 in model 212 with engine 156 Transmission 722.9 in model 212 with engine 276 Transmission 722.9 in model 212 with engine 278 Transmission 722.9 in model 218 with engine 276 Transmission 722.9 in model 218 with engine 278 AR61.20-P-1105EW
Transmission 722.9 in model 164 with engine 156 AR61.20-P-1105GZ
Transmission 722.9 in model 171 AR61.20-P-1105V
Transmission 722.9 in model 172.4Gasoline AR61.20-P-1105W
Transmission 722.9 in model 203, 209 Gasoline engine AR61.20-P-1105P
Transmission 722.9 in model 204.9 AR61.20-P-1105CY
Transmission 722.9 in model 205 AR61.20-P-1105LW
Transmission 722.9 in model 211Gasoline engine AR61.20-P-1105T
Transmission 722.9 in model 215, 220Vehicles with gasoline engines AR61.20-P-1105M
Transmission 722.9 in model 216 Transmission 722.9 in model 221 except code Z07 (B7 armoring on special protection version) AR61.20-P-1105SX
Transmission 722.9 in model 221 with code Z07 (B7 armoring on special protection version) AR61.20-P-1105SXS
Transmission 722.9 in model 219 with engine 156 AR61.20-P-1105TX
Transmission 722.9 in model 230 except code P99 (Special model "AMG Black Series") AR61.20-P-1105R
Transmission 722.9 in model 230 with code P99 (Special model "AMG Black Series") AR61.20-P-1105RBS
Transmission 722.9 in model 231 AR61.20-P-1105RK
Transmission 722.9 in model 251 with engine 156 Transmission 722.9 in model 251 with engine 276 AR61.20-P-1105RT
Transmission 722.9 in model 463.234 up to model year 2019 with code ZQ0 (G 500 4x4) AR61.20-P-1105GWX
Transmission 722.9 in model 463 as of model year 2016 up to model year 2019 except code ZQ0 (G 500 4x4) AR61.20-P-1105GW
Transmission 722.9 in model 463 as of model year 2019 AR61.20-P-1105XG
OIL PAN, AUTOMATIC TRANSMISSION

Number Designation TRANSMISSION 722.9
BA27.10-P-1001-03D Oil drain screw to oil pan Nm 22
OIL PAN, AUTOMATIC TRANSMISSION

Number Designation TRANSMISSION 722.9
BA27.10-P-1002-03D Screw/bolt, oil pan to transmission housing Stage 1 Nm 4
Stage 2 ∠° 180
HOUSING

Number Designation TRANSMISSION 722.9
BA27.40-P-1014-01A Bolt, heat shield to transmission housing Nm 9
Fig 2: Identifying Drift (722 589 03 15 00)
G09975710Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Socket Wrench Bit (725 586 00 09 00)
G14546774Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Mounting Wedge (110 589 03 59 00)
G04601655Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner A 000 986 56 01
scientia non olet · About LEMON Manuals