LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 103 (Automatic Transmission - 212 Chassis - 2 Of 5) >> Testing & Repair >> Remove/install automatic transmission - AR27.10-P-0502EH

Remove/install automatic transmission - AR27.10-P-0502EH

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

TRANSMISSION 724.2 in MODEL 212.095/195 with ENGINE 276.9 

TRANSMISSION 724.2 in MODEL 212.098/298 with ENGINE 651.9 

MODIFICATION NOTES

16.1.13 Sensor adaptation added Operation step 29  

MODEL 212.098/298 

Fig 1: Automatic Transmission Remove/Install Components - Model 212.098/298 (1 Of 2)
G09975700Courtesy of MERCEDES-BENZ USA
Fig 2: Automatic Transmission Remove/Install Components - Model 212.098/298 (2 Of 2)
G09975701Courtesy of MERCEDES-BENZ USA

MODEL 212.095/195 

Fig 3: Automatic Transmission Remove/Install Components - Model 212.095/195
G09975702Courtesy of MERCEDES-BENZ USA

Shown on removed transmission (1), MODEL 212.095 

Shown on MODEL 212.098 

Fig 4: Interior & Engine Wiring Harness Electrical Connector
G09975703DANGERDANGERNOTESNOTESNOTESIMPORTANTREMOVINGINSTALLINGINSTALLATION IMPORTANTIMPORTANTSPECIAL TOOLTORQUE SPECIFICATIONTORQUE SPECIFICATIONNOTESNOTESIMPORTANTIMPORTANTTORQUE SPECIFICATIONNOTESIMPORTANTTORQUE SPECIFICATIONIMPORTANTINSTALLATION IMPORTANTTORQUE SPECIFICATIONREFER TO SELF-DIAGNOSTIC SYSTEMSIMPORTANTDANGERCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
DANGER Risk of death  when touching components on vehicles with high-voltage on-board electrical system Do not touch components and open lines of the high-voltage on-board electrical system. Persons who wear electronic implants (e.g. cardiac pacemakers), must not carry out any work on high-voltage on-board electrical systems. AS54.00-Z-0001-01A
NOTES Note on high-voltage on-board electrical system   AH54.00-P-0010-01A
NOTES Note on high-voltage battery   AH54.10-P-0006-01MEV
NOTES Information on preventing damage to electronic components due to electrostatic discharge   AH54.00-P-0001-01A
IMPORTANT Notes on automatic transmission   AH27.19-P-0001-01NKB
REMOVINGINSTALLING Remove/install     
1 Set transmission to position "N" and release parking brake    
2 Open engine hood and move to vertical position   AR88.40-P-1000EW
3 Perform disable for the high-voltage on-board electrical system   AR54.10-P-1150EH
INSTALLATION IMPORTANT When replacing the transmission (1) the electrical connection for the interior and engine wiring harness (X26) must be connected before initial startup of the high voltage on-board electrical system, and then the initial startup of the transmission (1) should be conducted using Star Diagnosis.
4 Disconnect battery ground line   AR54.10-P-0003EW
5 Secure vehicle on vehicle lift   AR00.60-P-0100EWS
6 Remove differential pressure sensor DPF from bracket of air filter housing (5) TRANSMISSION 724.2 in MODEL 212.098/298 with ENGINE 651.9  
TRANSMISSION 724.2 in MODEL 212.098/298 with ENGINE 651.9
IMPORTANT Do not detach differential pressure sensor DPF from the pressure lines of catalytic converter diesel particulate filter unit.		 AR07.04-P-0012CD
7.1 Unclip electrical connections (2) from bracket and disconnect TRANSMISSION 724.2 in MODEL 212.095/195 with ENGINE 276.9  
7.2 Unclip electrical connection (3) from bracket, disconnect and remove electrical line (4) from bracket of air filter housing (5) TRANSMISSION 724.2 in MODEL 212.098/298 with ENGINE 651.9  
8.1 Remove lower engine compartment paneling TRANSMISSION 724.2 in MODEL 212.095/195 with ENGINE 276.9  
TRANSMISSION 724.2 in MODEL 212.095/195 with ENGINE 276.9 AR61.20-P-1105EW
8.2 Remove bottom sections of soundproofing TRANSMISSION 724.2 in MODEL 212.098/298 with ENGINE 651.9  
TRANSMISSION 724.2 in MODEL 212.098/298 with ENGINE 651.9 AR94.30-P-5300EW
9 Attach assembly tool to decoupling element (7) TRANSMISSION 724.2 in MODEL 212.098/298 with ENGINE 651.9  
SPECIAL TOOL Assembly tool Fig 5
10.1 Remove left and right catalytic converter from the manifold and place on the front axle carrier TRANSMISSION 724.2 in MODEL 212.095/195 with ENGINE 276.9  
AR49.10-P-7100EL
10.2 Remove catalytic converter diesel particulate filter unit from turbocharger and place on the front axle carrier TRANSMISSION 724.2 in MODEL 212.098/298 with ENGINE 651.9  
TRANSMISSION 724.2 in MODEL 212.098/298 with ENGINE 651.9 AR49.10-P-5501CD
11.1 Remove left and right bracket (8) for catalytic converter from transmission (1) TRANSMISSION 724.2 in MODEL 212.095/195 with ENGINE 276.9  
TORQUE SPECIFICATION Bolt/nut, transmission to engine *BA27.10-P-1001-04G 
11.2 Remove bracket (9) for catalytic converter diesel particulate filter unit of transmission (1) TRANSMISSION 724.2 in MODEL 212.098/298 with ENGINE 651.9  
TORQUE SPECIFICATION Bolt/nut, transmission to engine *BA27.10-P-1001-04G 
12 Remove heat shield (10)    
13 Disconnect transmission oil lines (12) at transmission (1) and release or remove the brackets of transmission oil lines at engine or transmission (1) such that the transmission oil lines (12) can be placed outside the working area   AR27.55-P-0600EH
NOTES Before disconnecting the transmission oil lines (12), the area around the transmission oil lines (12) must be cleaned thoroughly in the area of the connecting points on transmission (1). Otherwise, dirt particles in the hydraulic components could lead to malfunction or total failure of transmission (1).
NOTES Do not kink or bend transmission oil lines (12). Otherwise, the hydraulic system could fail or the transmission (1) may be damaged.
14 Remove bracket of engine compartment paneling (13) TRANSMISSION 724.2 in MODEL 212.095/195 with ENGINE 276.9  
15 Remove ground line (6) from transmission (1) TRANSMISSION 724.2 in MODEL 212.095/195 with ENGINE 276.9  
16 Remove rear engine cross member along with rear engine mount TRANSMISSION 724.2 in MODEL 212.095/195 with ENGINE 276.9 AR22.10-P-1180CW
TRANSMISSION 724.2 in MODEL 212.098/298 with ENGINE 651.9 AR22.10-P-1180EH
17 Remove front flexible coupling on transmission flange   AR41.10-P-0050EW
IMPORTANT The front flexible coupling remains on drive shaft.
18 Lower the transmission (1) far enough to be able to disconnect the electrical wiring harnesses (14, 15, 16) from transmission (1) IMPORTANT Electrical wiring harnesses (14, 15) on
TRANSMISSION 724.2 in MODEL 212.095/195 with ENGINE 276.9.
Electrical wiring harness (16) for
TRANSMISSION 724.2 in MODEL 212.098/298 with ENGINE 651.9.		  
19.1 Remove electrical wiring harnesses (14, 15) from transmission (1) TRANSMISSION 724.2 in MODEL 212.095/195 with ENGINE 276.9  
19.2 Remove electrical wiring harness (16) from transmission (1) TRANSMISSION 724.2 in MODEL 212.098/298 with ENGINE 651.9  
20 Disconnect electrical connection (17)    
21 Remove bracket of high-voltage lines (18)    
22 Remove bolt (20)    
23 Remove screw/bolt (21) and remove protective hoop (22) to the rear TORQUE SPECIFICATION Bolt, safety bar to electric machine housing *BA08.10-P-1002-01E 
24 Remove bolt (23) and high voltage plug (24) from high-voltage connection on housing of the electrical machine and remove downwards NOTES Handle the high-voltage plug (24) carefully; cover if necessary.
The shielding on the high-voltage plug (24) can be damaged otherwise.
IMPORTANT Bolt (23) serves as the removal and pulling-in device and is integrated in the high-voltage plug (24).		  
TORQUE SPECIFICATION Bolt, connector for 3-phase high-voltage line to electric machine housing *BA08.10-P-1001-01E 
25 Remove bolts (25) IMPORTANT Secure starter against falling.
INSTALLATION IMPORTANT For TRANSMISSION 724.2 in MODEL 212.098/298 with ENGINE 651.9, the ground line (6) is attached to transmission (1) with a bolt (25).		  
TORQUE SPECIFICATION Bolt/nut, transmission to engine *BA27.10-P-1001-04G 
26 Remove transmission (1) downwards    
27 Install in the reverse order    
28 Connect Star Diagnosis and perform transmission adaptation After replacing or repairing the transmission (1).  
REFER TO SELF-DIAGNOSTIC SYSTEMS AD00.00-P-2000-04A
29 Carry out sensor adaptation with STAR DIAGNOSIS After replacing the transmission (1) or the electrical machine rotor position sensor or the electrical machine
IMPORTANT Menu guidance:
  • Power electronics control unit
  • Adaptations
  • Teach-in processes
  
30 Check and correct oil level in the transmission   AR27.00-P-0270EH 
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
31 Run an engine test and check transmission (1) for proper operation and leaktightness
ELECTRIC MOTOR

Number Designation ENGINE 276, 651 in MODEL 212
BA08.10-P-1001-01E Bolt, connector for 3-phase high-voltage line to electric machine housing Nm 10
ELECTRIC MOTOR

Number Designation ENGINE 276, 651 in MODEL 212
BA08.10-P-1002-01E Bolt, safety bar to electric machine housing Nm 15
COMPLETE AUTOMATIC TRANSMISSION

Number Designation TRANSMISSION 724.2
BA27.10-P-1001-04G Bolt/nut, transmission to engine Nm 39
Fig 5: Identifying Assembly Tool (651 589 06 63 00)
G09975704Courtesy of MERCEDES-BENZ USA
scientia non olet · About LEMON Manuals