LEMON Manuals: Even more car manuals for everyone
Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 103 (Automatic Transmission - 212 Chassis - 2 Of 5) >> Testing & Repair >> Disassemble/assemble transmission housing - AR27.40-P-0510EWM

Disassemble/assemble transmission housing - AR27.40-P-0510EWM

WARNING: This page does not describe the selected car, but rather 33 other vehicles, including the 2016 Mercedes-Benz E63 S AMG, 2016 Mercedes-Benz E400, 2016 Mercedes-Benz E350, 2016 Mercedes-Benz E300, and 2016 Mercedes-Benz E250. However, it is still accessible from the selected car via links, so may be relevant.

TRANSMISSION 725.0 

Fig 1: Transmission Housing Components (1 Of 2)
G09975761Courtesy of MERCEDES-BENZ USA
Fig 2: Transmission Housing Components (2 Of 2)
G09975762Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  to skin or eyes from hydraulic fluid spraying out under pressure. Risk of poisoning  from swallowing hydraulic fluid. Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses. AS00.00-Z-0013-01A
NOTES Notes on automatic transmission   AH27.19-P-0001-01NKB
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Notes on threaded connections with aluminum screws/bolts   AH00.00-P-0006-01RM
DISASSEMBLINGASSEMBLING Disassemble/assemble     
1 Remove transmission housing from torque converter housing   AR27.50-P-0601EWM
2 Remove bearing cap (4) from transmission housing (1) IMPORTANT To do so, mount SPECIAL TOOL counter stay (2) and SPECIAL TOOL internal extractor (3).
INSTALLATION IMPORTANT Bearing cap (4) is pressed in using SPECIAL TOOL drift (7).
 
SPECIAL TOOL Counter stay Fig 5
SPECIAL TOOL Internal extractor Fig 4
SPECIAL TOOL Drift Figure
3 Remove circlip (5)    
4 Remove bearing (6) IMPORTANT Check bearing (6) for damage and replace, if necessary.
IMPORTANT Lightly grind off any score marks or flaws on transmission housing (1) in bearing (6) area using fine-grained emery paper.
INSTALLATION IMPORTANT To press in the bearing (6), SPECIAL TOOL use a sleeve (8).
 
SPECIAL TOOL Counter stay Fig 5
SPECIAL TOOL Internal extractor Fig 4
SPECIAL TOOL Sleeve
If the bearing (6) is replaced,

the output shaft with park pawl gear and multidisk clutch K27 must be replaced.
Fig 3
AR27.50-P-0614EWM
5 Remove park pawl mechanism   AR27.60-P-0950EWM
6 Remove multidisk brake B05 and multidisk brake B06   AR27.50-P-0616EWM
7 Assemble in the reverse order    
Fig 3: Identifying Sleeve (711 589 00 14 00)
G09975763Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Internal Extractor (203 589 03 33 00)
G09975764Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Counter Stay (000 589 34 33 00)
G09975765Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Drift (140 589 12 15 00)
G09975766Courtesy of MERCEDES-BENZ USA