Remove/install engine with transmission - AR01.10-P-2401MCU
ENGINES 132.910 in MODEL 451.3/4
| Remove/install | |||
| Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel and risk of injury to eyes and skin caused by contact with fuel | No fire, sparks, open flames or smoking. Pour fuels only into suitable and appropriately marked containers. Wear protective clothing when handling fuel. |
AS47.00-Z-0001-01A | |
| Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Notes on coolant | AH20.00-N-2080-01A | ||
| 1 | Remove maintenance flap | ||
| 2 | Turn cap on engine coolant expansion reservoir a half turn counterclockwise, relieve pressure and then unscrew the cap | ||
| 3 | Remove right side paneling in trunk | AR68.30-P-4800MCU | |
| 4 | Remove interior flap above engine | AR88.40-P-1100-03MCC | |
| 5 | Disconnect ground line of battery | AR54.10-P-0003MCC | |
| 6 | Disconnect engine wiring harness on vehicle side | AR15.18-P-1000-02MCU | |
| 7 | Detach tank vent valve (Y58/1) from holder (1) on right engine mount (2) and unlock tank vent line (3) on tank vent valve (Y58/1) and detach | ||
| 8 | Detach molded hose (4) on valve for secondary air injection (5) | ||
| 9 | Detach bolts (6) for engine mount on the right (2) on timing case cover | *BA22.10-P-1007-01M | |
| 10 | Remove air filter housing | AR09.10-P-1150MCU | |
| 11 | Detach vacuum line for brake booster (7) at intake manifold (8) | ||
| 12 | Unhook thrust bearing (9) for park pawl cable (10) on transmission and unclip park pawl cable (10) on lever (11) | ||
| 13 | Detach bolts (12) for transmission mounting bearing (13) on transmission | *BA26.00-P-1002-01D | |
| 14 | Detach clamp (14), disconnect fuel line (15) on fuel distributor (16) and expose | ||
| 15 | Remove fender liner in the left and right rear fender | AR88.10-P-1400MCU | |
| 16 | Remove complete exhaust system | AR49.10-P-7000MCU | |
| 17 | Remove rear axle crossmember together with bar links | AR35.15-P-0250MCC | |
| 18 | Drain coolant | AR20.00-P-1142MCU | |
| 19 | Detach electric wiring harness at transmission | AR26.19-P-0001-05MCU | |
| 20 | Remove bulkhead wall | On model 451.4 | AR61.25-P-6600MCU |
| 21 | Detach clamps (17) and disconnect coolant return flow line (18), coolant line feed line (19) as well as heater coolant line (20) from the respective coolant pipe | ||
| 22 | Remove expansion clips (21) and remove cover (22) | ||
| 23 | Detach left and right rear axle shaft outboard and fix at a suitable location with a cable ties | AR35.30-P-0620MCU | |
| 24 | Remove coolant compressor poly-V belt | On vehicles with code (I01) Air conditioning Plus | AR13.21-P-1202MCU |
| 25 | Position major assembly lifting table with universal main assembly mount and fix in place with the mount on the engine | AR01.10-P-2400-06MCU | |
| Figure | |||
| 26 | Remove bolt (23) to torque support (24) | *BA22.10-P-1010-01M | |
| 27 | Remove bolts (12) for transmission mounting bearing (13) on transmission | ||
| 28 | Remove bolts (6) for engine mount on the right (2) on timing case cover | ||
| 29 | Lower engine with transmission carefully until the charge current line is accessible | ||
| 30 | Remove refrigerant compressor and fix at a suitable location using a cable tie | On vehicles with code (I01) Air conditioning Plus | AR83.55-P-5300-04MCU |
| *BA83.55-P-1001-01V | |||
| *BA83.55-P-1002-01V | |||
| 31 | Detach charging current line on the engine side | AR15.18-P-2000-01MCU | |
| *BA15.30-P-1002-01E | |||
| *BA15.40-P-1002-01G | |||
| 32 | Carefully lower combustion engine with transmission | ||
| 33 | Lift vehicle using the vehicle lift until the engine with transmission can be pulled forward under the vehicle | ||
| 34 | Install in the reverse order |
STARTER
| Number | Designation | Engine 132.9 | |
|---|---|---|---|
| BA15.30-P-1002-01E | Cable to starter circuit 30 | Nm | 10 |
ALTERNATOR
| Number | Designation | Engine 132.9 | |
|---|---|---|---|
| BA15.40-P-1002-01G | Cable on alternator terminal B+ | Nm | 10 |
ENGINE MOUNTS, ENGINE SUPPORTS
| Number | Designation | Engine 132.9 | |
|---|---|---|---|
| BA22.10-P-1007-01M | Bolt, right engine mount to timing case cover | Nm | 80 |
| BA22.10-P-1010-01M | Bolt, torque support to frame-type integral support | Nm | 115 |
COMPLETE MANUAL TRANSMISSION
| Number | Designation | Transmission 717.48 | |
|---|---|---|---|
| BA26.00-P-1002-01D | Bolt, transmission mount to transmission | Nm | 80 |
REFRIGERANT COMPRESSOR
| Number | Designation | Engine 132.9 | |
|---|---|---|---|
| BA83.55-P-1001-01V | Bolt, AC compressor to cylinder crankcase | Nm | 20 |
| BA83.55-P-1002-01V | Bolt, AC compressor to oil pan | Nm | 20 |