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Drain/fill in coolant - AR20.00-P-1142MCU

ENGINES 132.910 in MODEL 451.3/4 

Fig 1: Identifying Cap, Hose Clamp, Expansion Reservoir, Radiator, Coolant Drain Plug And Coolant Hose
G10978178Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

3.8.11 Repeat ventilation process Operation step 16  
  Drain     
DANGER Risk of injury  to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning  caused by swallowing coolant. Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
NOTES Notes on coolant   AH20.00-N-2080-01A
1 Remove maintenance flap    
2 Turn cooling system cap (1) on expansion reservoir (2) a half turn counterclockwise, relieve the overpressure and then unscrew the cooling system cap (1)    
DANGER Risk of death  caused by vehicle slipping or tilting off of the vehicle from the vehicle lift. Align vehicle between vehicle lift columns and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
3 Raise vehicle and remove underfloor paneling Cordless drill/driver  
4 Loosen hose clamp (4), detach coolant hose (3) on cooler (5) and drain off coolant IMPORTANT Catch coolant in a suitable container.  
5 Remove coolant drain plug (8) and drain off coolant IMPORTANT Catch coolant in a suitable container.  
  Filling     
6 Attach coolant hose (3) on cooler (5) and fasten with hose clamp (4) IMPORTANT Replace hose clamp (4).  
7 Tighten down coolant drain plug (8) IMPORTANT Replace sealing ring of coolant drain plug (8).  
8 Lower vehicle    
9 Remove interior flap above engine   AR88.40-P-1100-03MCC
10 Fill cooling system via the expansion reservoir (2) IMPORTANT The engine coolant level in the coolant expansion reservoir (2) must be positioned at the 'Max.' marking.  
REFER TO CAPACITIES & SPECIFICATIONS Coolant specifications Sheet 310.1 Coolant (Specification 310.1). See https://bevo.mercedes-benz.com/index.php?language_id=1
REFER TO CAPACITIES & SPECIFICATIONS Anticorrosion/antifreeze agents (Sheet 325.0) Sheet 325.0 Anticorrosion/antifreeze agents (Specification 325.0). See https://bevo.mercedes-benz.com/index.php?language_id=1
11 Loosen clamp (7) and detach coolant hose (6) from connection fitting on cylinder head IMPORTANT Wait until the coolant escapes out of the coolant hose (6) and out of the connection fitting on cylinder head.  
12 Push coolant hose (6) onto connection fitting on cylinder head and fasten with the clamp (7) IMPORTANT Replace hose clamp (7).  
13 Correct coolant level in expansion reservoir (2) IMPORTANT The engine coolant level in the coolant expansion reservoir (2) must be positioned at the 'Max.' marking.  
REFER TO CAPACITIES & SPECIFICATIONS Coolant specifications Sheet 310.1 Coolant (Specification 310.1). See https://bevo.mercedes-benz.com/index.php?language_id=1
REFER TO CAPACITIES & SPECIFICATIONS Anticorrosion/antifreeze agents (Sheet 325.0) Sheet 325.0 Anticorrosion/antifreeze agents (Specification 325.0). See https://bevo.mercedes-benz.com/index.php?language_id=1
14 Seal expansion reservoir (2) with cap (1)    
DANGER Risk of accident  caused by vehicle starting off by itself when engine is running. Risk of injury  caused by contusions and burns from working on the vehicle as it is being started or when the engine is running Secure vehicle to prevent it from starting off by itself.
Wear closed and snug-fitting work clothes.
Do not touch hot or rotating parts.
AS00.00-Z-0005-01A
15 Run engine until it is warmed up IMPORTANT until the radiator fan motor switches on.  
16 Repeat ventilation process until no further air escapes out of the coolant hose (6) and the connection fitting on cylinder head NOTES Repeat ventilation process (Operation steps 2 and 11 to 15) at least once. Engine damage may occur otherwise.  
17 Checking cooling system for leaktightness   AR20.00-P-1010MCU 
18 Raise vehicle with vehicle lift    
19 Install underfloor paneling Cordless drill/driver  
20 Lower vehicle with vehicle lift    
21 Install interior flap above engine   AR88.40-P-1100-03MCC
22 Install maintenance flap