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Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Substructure - 451 Chassis >> Testing & Repair >> Remove/install bulkhead >> Remove/install bulkhead - AR61.25-P-6600MCU

Remove/install bulkhead - AR61.25-P-6600MCU

MODEL 451.4 

with code 494 (US version) 

Fig 1: Identifying Bulkhead Remove/Install Components - With Code 494 (US Version)
G10978669Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
1 Raise vehicle with vehicle lift    
2 Remove rear underfloor paneling    
3 Remove bolts (2) from diagonal struts (3). TORQUE SPECIFICATION Bolt, diagonal strut to underbody *BA61.25-P-1002-01B 
4 Remove bolts (4) from bulkhead (1) TORQUE SPECIFICATION Bolt, bulkhead to underbody *BA61.25-P-1005-01B 
5 Pull right diagonal strut (3) downward and unhook bulk head (1) from right mount on underbody    
6 Unhook bulk head (1) from left mount on underbody and remove    
7 Install in the reverse order    
UNDERBODY FRAME

Number Designation Model 451.4 (except 451.490/491/492) Model 451.491
BA61.25-P-1002-01B Bolt, diagonal strut to underbody Nm 65 65
UNDERBODY FRAME

Number Designation Model 451.490/492
BA61.25-P-1002-01B Bolt, diagonal strut to underbody Nm 65
UNDERBODY FRAME

Number Designation Model 451.4 (except 451.490/491/492) Model 451.491
BA61.25-P-1005-01B Bolt, bulkhead to underbody Nm 26 26
UNDERBODY FRAME

Number Designation Model 451.490/492
BA61.25-P-1005-01B Bolt, bulkhead to underbody Nm 20