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Home >> Smart >> 2015 >> Fortwo Electric Drive, 2D Convertible >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> A/C Compressor >> Air Compressor, Belt Drives - 451 Chassis >> Testing & Repair >> Remove/install poly-V belt for compressor - AR13.21-P-1202MCU

Remove/install poly-V belt for compressor - AR13.21-P-1202MCU

ENGINE 132.910 in MODEL 451.3/4 with CODE (I01) Air conditioning Plus 

Illustrated on removed engine 

Fig 1: Identifying Compressor Poly-V Belt Remove/Install Components
G10978131Courtesy of MERCEDES-BENZ USA
REMOVING Removing     
DANGER Risk of injury  caused by moving parts that can pinch, crush  or, in extreme cases, even sever  extremities No parts of the body or limbs should be within the operating range of the mechanism when moving components. AS00.00-Z-0009-01A
1 Remove poly-V belt (1)   AR13.22-P-1202MCU 
2 Place one clamp for assembly tool (5) in the marked area (arrow A) on refrigerant compressor belt pulley IMPORTANT Place one clamp for assembly tool (5), with the long strut upwards, on the belt pulley.
SPECIAL TOOL
Fig 2
3 Turn engine at center bolt (3) through about 30° in direction of engine rotation until poly-V belt (2) lies on the first clamp for the assembly tool (5) SPECIAL TOOL Fig 2
4 Place a second clamp for assembly tool (5) in the marked area (arrow A) on refrigerant compressor belt pulley IMPORTANT Place one clamp for assembly tool (5), with the long strut upwards, on the belt pulley.
SPECIAL TOOL
Fig 2
5 Continue to turn engine at the center bolt (3) through a further 30° until poly-V belt (2) lies on the second clamp for the assembly tool (5) SPECIAL TOOL Fig 2
6 Press poly-V belt (2) using a suitable assembly lever in the upper area slightly outwards and turn engine at center bolt (3) until the poly-V belt (2) can be removed    
7 Remove poly-V belt (2)    
INSTALLING Install     
8 Position poly-V belt (2) on belt pulley (4), lay in the upper area on the supercharger belt pulley and lock in place with a clamp for the assembly tool (5) in the marked area (arrow B) IMPORTANT Check poly-V belt (2) before installing for wear and damage.
SPECIAL TOOL
Fig 2
9 Turn engine at center bolt (3) through about 30° in direction of engine rotation and lock poly-V belt (2) in place using the second clamp for the assembly tool (5) in the marked area (arrow B) SPECIAL TOOL Fig 2
10 Turn engine at center bolt (3) until poly-V belt (2) lies complete on the pulley IMPORTANT Check positioning of poly-V belt (2) on the belt pulley (4) and align if necessary by guiding with the hand and by turning the engine at the center bolt (3).  
11 Install poly-V belt (1)   AR13.22-P-1202MCU 
Fig 2: Identifying Assembly Tool (451 589 00 61 00)
G10978132Courtesy of MERCEDES-BENZ USA