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Home >> Smart >> 2012 >> Fortwo Pure >> Repair and Diagnosis (Single Page) >> Collision >> Paint & Coatings >> Paintwork - 451 Chassis >> Removal & Installation >> Expose affected areas of Tridion cell - SM98.00-P-0002A

Expose affected areas of Tridion cell - SM98.00-P-0002A

MODEL 451 

IMPORTANT Notes on removing/installing roof   AH65.10-P-1000-01MCE
IMPORTANT Notes on soft top   AH77.30-P-0001-01MCO
IMPORTANT Notes on removal/installation of windshield   AH67.10-P-1000-01MCE
IMPORTANT Notes on removal/installation of windows   AH67.10-P-1000-02SM
REMOVING Removing     
1 Remove longitudinal member paneling IMPORTANT BOTH SIDES AR88.80-P-6000MCC
2 Remove front additional turn signal lamp   AR82.25-P-4726MCC
3 Remove front CBS   AR88.00-P-1010MCC
4 Remove wiper arm   AR82.30-P-6100MCC
5 Remove paneling on center piece in front of the windshield   AR88.00-P-2792MCC
6 Remove door IMPORTANT BOTH SIDES AR72.10-P-0500MCC
7 Remove rear CBS   AR88.20-P-1900MCC
8 Remove license plate lamp   AR82.10-P-5161MCC
9 Remove rear-end door paneling   AR72.20-P-1000MCC
10 Remove outer covering on C-pillar IMPORTANT Model 451.3 only AR88.30-P-1200MCC
11 Remove side paneling in trunk IMPORTANT BOTH SIDES AR68.30-P-4800MCC
12 Remove lower rear-end door   AR72.20-P-3500MCC
13 Remove upper rear-end door IMPORTANT Model 451.3 only AR72.20-P-3500MCE
14 Remove roller sun blind IMPORTANT Only model 451.3 with code (E22) Glass roof (FFO) AR77.21-P-0205MCC
DANGER Risk of injury  caused by cutting wire tearing or heating up while using it to cut out components that are glued into place. Wear protective gloves and safety glasses. AS65.00-Z-0001-01A
15 Cut out roof paneling using window removal tool (cutting wire). IMPORTANT Model 451.3 only
Aid of helper required for cut out and removal of roof paneling.
Window removal tool (cutting wire) 
 
Suction lifting device 
 
Wet and dry vacuum cleaner 
 
AR65.10-P-5702-01MCC
16 Remove center high-mounted stop lamp IMPORTANT Model 451.4 only AR82.10-P-5375MCC
17 Remove spoiler on roof cassette IMPORTANT Model 451.4 only AR77.33-P-2030MCO
18 Remove inside roof lining IMPORTANT Model 451.4 only AR77.31-P-1005MCO
19 Remove folding soft top IMPORTANT Model 451.4 only AR77.30-P-1100MCO
20 Remove roof cassette seals IMPORTANT Model 451.4 only AR77.30-P-1109MCO
21 Remove rear soft top IMPORTANT Model 451.4 only AR77.30-P-1150MCO
22 Remove covers for rear pillar IMPORTANT Both sides.
Model 451.4 only
AR68.30-P-4505MCO
23 Remove clamp for rear soft top IMPORTANT Model 451.4 only AR77.30-P-1151MCO
24 Remove inside rearview mirror   AR68.40-P-0001MCC
25 Remove cover for rain-light sensor IMPORTANT Only for vehicles with rain/light sensor (code V54).
Disconnect electrical connector.
AR82.30-P-7800MCC
26 Cover dashboard with suitable protective cover    
DANGER Risk of injury  due to tear or warming up of cutting wire and through glass splinters when cutting out glued windows Wear protective gloves and safety glasses. AS67.00-Z-0004-01A
27.1 Cut out windshield using roll out IMPORTANT Aid of helper required to remove windshield from body flange. Cutting wire is included in TS adhesive.
Glass removal 
 
Suction lifting device 
 
AR67.10-P-1000-11MCC
    TS adhesive *BR00.45-Z-1112-02A 
27.2 Cut out windshield using glass removal tool (cutting wire) NOTES Mask off body flange, front edge of vehicle roof as well as detachable parts in cutting area using masking tape to prevent damage from cutting wire.  
    IMPORTANT Aid of helper required to cut out and remove windshield. Cutting wire is included in TS adhesive.
Window removal tool (cutting wire) 
 
Suction lifting device 
 
TS adhesive
*BR00.45-Z-1112-02A 
28 Remove all fasteners, grommets and seals in transition area, e.g. door cutouts and wheel arches    
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1112-02A TS adhesive A 009 989 92 71