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Home >> Smart >> 2012 >> Fortwo Pure >> Repair and Diagnosis >> Body & Frame >> Sun Roof/T-Top/Convertible Top >> Sliding Roof, Soft Top, Top Attachments - 451 Chassis >> Testing & Repair >> Remove/install soft top roof cassette >> Remove/install soft top roof cassette - AR77.30-P-1109MCO

Remove/install soft top roof cassette - AR77.30-P-1109MCO

MODEL 451.4, 453.4 

Shown on left side of vehicle on model 451.4 

Fig 1: Identifying Soft Top Roof Cassette Remove/Install Components
G10978894Courtesy of MERCEDES-BENZ USA
IMPORTANT Notes on soft tops   AH77.30-P-0001-01MCO
REMOVING Remove     
1 Remove folding roof   AR77.30-P-1100MCO 
2.1 Pull roof cassette seal (1) on left and right, from rear toward front, out of guide (3) Model 451.4  
2.2 Pull seal of roof cassette (1) on left and right out of guides (3) backwards from the front, detach from rear soft top (2) and remove Model 453.4  
CLEAN Clean     
3 Remove sealing and adhesive residues and clean sealing and bonding areas Cleaner *BR00.45-Z-1025-04A 
INSPECT Check     
4 Check sealing on seal of roof cassette (1) Model 453.4
If complaint present

Replace seal
Rear window sealing profile
*BR00.45-Z-1084-01A 
INSTALLING Install     
5.1 Insert roof cassette seal (1) from front toward rear into guide (3) Model 451.4
IMPORTANT Insert roof cassette seal (1) so that it is flush with the guide (3).
The sealing lip on the roof cassette seal (1) should make contact with rear soft top covering (2) over the entire length.
 
5.2 Insert seal of roof cassette (1) flush in guides (3) backwards from the front, and press onto rear soft top (2) Model 453.4
IMPORTANT The seal of the roof cassette (1) must be in contact and bonded with the rear soft top (2) along its entire length.
 
6 Lift roof cassette seal (1) in front area (arrow) and additionally glue to guide (3) Model 451.4
IMPORTANT On left and right side of vehicle.
 
    Ultra-fast super glue 20 g. Sabesto *BR00.45-Z-1095-02A 
7 Lift roof cassette seal (1) at rear and attach sealing strip (5) to paneling (4) Model 451.4
IMPORTANT Length of sealing strip (5) approx. 50 mm.
 
    Sealing strip 119.32 Terostat 20 x 2 mm *BR00.45-Z-1088-01A 
8 Remove protective foil from sealing strip (5) and firmly press on roof cassette seal (1) Model 451.4
IMPORTANT The sealing lip on the roof cassette seal (1) should make contact with rear soft top covering (2) over the entire length.
 
9 Install folding roof   AR77.30-P-1100MCO 
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1025-04A Cleaner A 005 989 19 71
BR00.45-Z-1084-01A Rear window sealing profile A 004 989 60 20
BR00.45-Z-1088-01A Sealing strip 119.32 Terostat 20x2 mm Henkel Loctite Deutschland GmbH
BR00.45-Z-1095-02A Ultra-fast super glue 20 g. Sabesto Adolf Wurth GmbH&Co. KG
Item no.: 089309