REP-TAT-P-2430-25 Replacing the wiring harness (8-speed, AISIN GA8F22AW) (Cooper Clubman S and JCW)
NOTE:
When the engine is stopped after the completion of trip, it may be necessary to run the electric fan. In rare cases, operation of the electric fan can last up to 11 min. This protects the components. In this case, replacing the electric fan will not remedy the problem!
Preliminary work:
- Refer to REMOVING INTAKE PORT
- Refer to REMOVING INTAKE SILENCER HOUSING
- Refer to REMOVING CROSS CONNECTION
- Refer to REMOVING THE FRONT UNDERBODY PROTECTION
- Refer to DRAINING THE OIL FROM THE AUTOMATIC TRANSMISSION
- Refer to REMOVING FAN COWL WITH ELECTRIC FAN
- Detach the transmission oil cooler from the transmission. Refer to REMOVING AND INSTALLING/REPLACING TRANSMISSION OIL COOLER (GA8G45 / F22AW) (EXCEPT COOPER CLUBMAN JCW) or REMOVING AND INSTALLING/REPLACING TRANSMISSION OIL COOLER (GA8G45 / F22AW) (COOPER CLUBMAN JCW) .
- Refer to REMOVING THE COVER (OIL PAN) FOR THE SWITCHING DEVICE (GA8G45 / F22AW)
- Replacing the wiring harness (GA8G45 / F22AW)
- Detach all connectors (1).
- Detach the connector (2) from the holder.
- Unscrew the bolt (2) and remove the hold-down device.
- Detach the temperature sensor (1) from the switching device.
- Lay the wiring harness on the transmission toward the top.
- Remove the wiring harness (1).
Parts: Wiring harness
- Install new wiring harness (1).
- Plug the temperature sensor (1) into the switching device.
- Position the hold-down device and tighten the bolt (2).TIGHTENING TORQUE SPECIFICATION
Temperature sensor on switching device (GA8G45 / F22AW) M8x18 Torque 18Nm - Connect all connectors (1).
- Fasten the connector (2) to the holder.
Follow-up work:
- Refer to INSTALLING THE COVER (OIL PAN) FOR THE SWITCHING DEVICE (GA8G45 / F22AW)
- Fasten the transmission oil cooler on the transmission. Refer to REMOVING AND INSTALLING/REPLACING TRANSMISSION OIL COOLER (GA8G45 / F22AW) (EXCEPT COOPER CLUBMAN JCW) or REMOVING AND INSTALLING/REPLACING TRANSMISSION OIL COOLER (GA8G45 / F22AW) (COOPER CLUBMAN JCW) .
- Refer to INSTALLING FAN COWL WITH ELECTRIC FAN
- Refer to TOPPING UP OIL LEVEL IN AUTOMATIC TRANSMISSION (GA8G45 / F22AW)
- Refer to INSTALLING THE FRONT UNDERBODY PROTECTION
- Refer to INSTALLING CROSS CONNECTION
- Refer to INSTALLING INTAKE SILENCER HOUSING
- Refer to INSTALLING INTAKE PORT