LEMON Manuals: Even more car manuals for everyone
Home >> Mini >> 2019 >> Cooper Clubman S ALL4, Standard Trans >> Repair and Diagnosis >> External Pages >> Different car >> Section 96 (Body Equipment - Repair -- F55) >> Hinged Side Window >> 51 36 070 Removing and installing rear left or right side window

51 36 070 Removing and installing rear left or right side window

WARNING: This page is about a different car, the 2019 MINI Cooper, 2018 MINI Cooper, 2017 MINI Cooper, 2016 MINI Cooper, and 2015 MINI Cooper. However, it is still accessible from the selected car via links, so may be relevant.

Attention! 

Removal is carried out with WIRE PULL HANDLES .

The following new parts CONSUMABLES  are required.

Material Quantity
Small repair kit 1
Cutting wire (square) 1
Velcro fastener (Dual Lock tape) 6

Preliminary work needed: 

Removal: 

Remove screw (1).

Release holder (2) at clip (3) and remove.

Fig 1: Releasing Holder And Clip
G11788697Courtesy of BMW OF NORTH AMERICA, INC.

Cutting through the adhesive bead: 

Feed wire (1) behind cover (2) and supporting strip (3) and place fully around side window.

Attach wire pull handles (4) to wire (1).

Secure the side window on the body with adhesive tape.

To facilitate cutting through the adhesive bead, heat the wire (1) by means of sawing motion.

Fig 2: Attaching Wire Pull Handles To Wire
G11788698Courtesy of BMW OF NORTH AMERICA, INC.

Protect side trim panel and headlining from inside with plastic protection.

Cut through adhesive bead from front to rear.

Pull wire pull handles (2) out so that wire (1) will not be pulled across body.

Installation: 

Remove remnants of guide pin (1) and Dual Lock tapes (2) and clean bonding surface.

Apply new Dual Lock tape (2) between the marks on the body area.

Coordinate position of Dual Lock tapes (2) with Dual Lock tapes on side window; if necessary, correct position.

Fig 3: Applying Dual Lock Tape Between Body Area Marks
G11788699Courtesy of BMW OF NORTH AMERICA, INC.

Clip holder (1) into body with clip (2).

Tighten screw (3).

Attach THE COVER ON THE REAR DOOR PILLAR .

Fig 4: Clipping Holder Into Body With Clip
G11788700Courtesy of BMW OF NORTH AMERICA, INC.

Overview for side window bonding: 

Supporting strip (1) must be fitted on side window.

  A - A B - B C - C D - D
[mm] = Position adhesive bead 10 ±0.5 8 ±0.5 10 ±0.5 35 ±0.5
[mm] = Width adhesive bead 8 ±1      
[mm] = Height adhesive bead 15 ±1
Fig 5: Overview For Side Window Bonding
G11788701Courtesy of BMW OF NORTH AMERICA, INC.

Apply bead joint in area (2).

Place side window (1) at side panel.

Align side window (1) with roof (2) according to dimension (A) and with cover (3) according to dimension (B).

A = 1.5 ± 1 mm

B = 2 ± 1 mm

Side window (1) must be parallel to roof (2) and cover (3).

Engage the side window (1) into the dual-lock tapes.

Fig 6: Engaging Side Window Into Dual-Lock Tapes
G11788702Courtesy of BMW OF NORTH AMERICA, INC.

Fix side window (1) in position with yellow plastic adhesive tape.