11 12 105 Removing and installing left cylinder head (S62)
Special tools required:
- 00 9 120
- 11 2 250
- 11 2 300
- 11 7 120
- 11 7 130
- 11 7 150
- 11 7 200
- 12 6 050
- 12 6 410
- 12 6 411
Open drain plug on radiator. Open drain plug for coolant on right and left sides of engine block. Drain and dispose of coolant.
Installation:
Replace sealing rings for drain plugs on engine block.
Tightening torque, 25 Nm.
Top up coolant. Vent cooling system and check for leaks. Refer to 17 00 005 DRAINING AND ADDING COOLANT (S62) .
Remove left intake filter housing with air-mass flow sensor. Refer to 13 71 010 REMOVING AND INSTALLING LEFT INTAKE FILTER HOUSING (S62) .
Remove intake air manifold. Refer to 11 61 050 Removing and installing intake air manifold (S62) .
Remove both cylinder head covers. Refer to 11 12 004 Removing and installing/sealing both cylinder head covers (S62) .
Remove all spark plugs.
Remove fan clutch with fan impeller and fan cowl. Refer to 11 52 020 Removing and installing or replacing fan clutch (S62) and 17 11 031 REPLACING FAN COWL (S62) .
Disconnect plug connection on pulse generators 1 and 2.
Detach cable strip from injector valves; at same time pull cable channel 3 straight upwards and feed out of bracket (4). Release screws and remove bracket 4. Disconnect plug connection 5.
Place cable channel 3 to one side.
Illustration with engine removed.
Remove throttle actuator. Refer to 12 72 010 REMOVING AND INSTALLING/REPLACING THROTTLE ACTUATOR .
- Remove molded hose from supplementary air distributor of throttle (cylinder bank 5 to 8).
- Remove knock sensor cable guide from return line (cylinder bank 5 to 8).
- Remove heating feed line from engine block and from both return lines on cylinder heads.
- Remove hose for brake booster from throttle body, cylinder (8).
- Disconnect vacuum hose for pressure regulator.
Remove oil lines (1) from cylinder head on cylinder banks 1 to 4 and 5 to 8.
Removal
Removal of cylinder head is described separately from installation.
Remove pulse generator (2) of exhaust and inlet camshafts or release screws (1) with a long socket.
Grip camshaft at hexagon head and release banjo bolt (1).
Remove signal rings.
When the engine is switched off, VANOS moves the camshafts to a position which is advantageous to engine starting.
Rotate crankshaft in direction of rotation as far as ignition TDC position of cylinder 1. Secure vibration damper in position with special tool 11 2 300.
Cylinder bank 5 to 8:
Remove oil line from VANOS adjustment unit.
Cylinder bank 5 to 8:
Fit special tool 11 7 130 to VANOS adjustment unit.
Connect compressed air (2 to 8 bar).
Cylinder bank 5 to 8:
Unclip plug connection for solenoid valves on cylinder bank 5 to 8 from bracket.
Connect special tool 12 6 050 in conjunction with special tool 12 6 411 (from special tool kit 12 6 410) to solenoid valves on cylinder bank 5 to 8. Connect special tool 12 6 411 to correct terminals on car battery.
Alternately press toggle switch buttons 4 and 3 several times on special tool 12 6 050.
If necessary, machine open-end wrench accordingly.
Cylinder bank 5 to 8:
Press and hold down toggle switch button 4 on special tool 12 6 050.
At same time, rotate inlet camshaft at hexagon drive against direction of rotation as far as it will go.
Cylinder bank 5 to 8:
Alternately press toggle switch buttons 2 and 1 several times on special tool 12 6 050.
Cylinder bank 5 to 8:
Press and hold down toggle switch button 2 on special tool 12 6 050.
At same time, rotate exhaust camshaft at hexagon drive against direction of rotation as far as it will go.
Remove special tool 11 2 300. Rotate crankshaft in direction of rotation a further revolution up to overlap TDC position.
Cylinder bank 5 to 8:
Slacken six accessible bolts two turns.
Crank engine at central bolt in direction of rotation until 1st cylinder is at TDC firing position. Secure vibration damper in position with special tool 11 2 300.
Cylinder bank 5 to 8:
Slacken remaining six bolts two turns.
Cylinder bank 5 to 8:
Align camshaft opening to locating bore in bearing cap and secure in position with special tool 11 7 120.
Cylinder bank 5 to 8:
Release screws on VANOS adjustment unit.
Cylinder bank 5 to 8:
Carefully lever out VANOS adjustment unit at "intended" openings with a screwdriver on left and right.
Cylinder bank 5 to 8:
Pull off VANOS adjustment unit.
Remove special tool 11 2 300.
When the VANOS adjustment unit is removed, the chain wheels of the inlet and exhaust camshafts are not non-positively connected to the camshafts. Camshafts on cylinder bank 5 to 8 do not rotate.
Crank engine at central bolt against direction of rotation to 45° before TDC position:
Remove coolant thermostat. Refer to 11 53 000 Removing and installing/replacing coolant thermostat (S62) .
Remove left timing case cover (cylinder bank 5 to 8). Refer to 11 14 080 Removing and installing timing case cover, top left (S62) .
Remove chain tensioning piston. Refer to 11 31 090 Removing and installing/replacing piston for chain tensioner (S62) .
Cylinder bank 5 to 8 (inlet side):
Remove slackened bolts. Take off spacer ring (1).
Cylinder bank 5 to 8 (inlet side):
Take care: the supporting ring can easily fall out when removed.
Remove spline hub (1) with plate spring and supporting ring.
Cylinder bank 5 to 8 (inlet side):
Detach inlet chain wheel (3) from centering sleeve.
Keep inlet chain wheel (3) and chain tensioned.
Feed out inlet chain wheel (3).
Secure chain against slipping down.
Cylinder bank 5 to 8:
Detach sliding rail from cylinder head.
At narrow points, use a socket with 3/8" drive and a short extension.
Release cylinder head bolts in sequence 10 to 1.
Lift off cylinder head.
Installation
Installation of cylinder head is described separately from removal.
Clean sealing faces of cylinder head and engine block, if necessary, remove gasket debris using a wooden scraper.
Make sure no gasket debris drops into the oil and coolant ducts.
Threaded bores in engine block must be free of dirt and oil (risk of cracking).
Coat joint between engine block and timing case cover with Drei Bond 1209 (refer to BMW Parts Service ).
Check dowel sleeves for damage and correct installation position.
Install new cylinder head seal.
Put the cylinder head on. Install new cylinder head bolts. Do not wash off screw coating.
At narrow points, use a socket with 3/8" drive and a short extension.
Use special tool 00 9 120 as a torsion angle bracket.
Tighten down cylinder head bolts in sequence 1 to 10.
Tightening torque, refer to 11 12 8AZ 11 12 CYLINDER HEAD WITH COVER .
Cylinder bank 5 to 8:
Insert the screw and tighten down the slide rail.
Cylinder bank 5 to 8 (inlet side):
Keep timing chain tensioned and feed on inlet chain wheel (3).
Position inlet chain wheel (3) on centering sleeve. Do not insert "any" screws into inlet chain wheel (3) yet.
Install chain tensioning piston. Refer to 11 31 090 Removing and installing/replacing piston for chain tensioner (S62) .
"No" screws are inserted in inlet sprocket wheel yet. Inlet sprocket wheel must not slip off centering sleeve.
Rotate crankshaft from 45° before TDC position in direction of rotation up to TDC firing position. Secure vibration damper in position with special tool 11 2 300.
Cylinder bank 5 to 8 (inlet side):
Check position of inlet chain wheel (3) to threads.
In event of large deviation (thread not visible):
Detach inlet sprocket wheel (3) from centering sleeve; in so doing, keep timing chain tensioned, realign inlet sprocket wheel (3) and refit.
In event of small deviation:
Position special tool 11 7 150 at toothed sleeve on exhaust side.
Align secondary chain drive to bores of inlet chain wheel (3).
Cylinder bank 5 to 8 (inlet side):
Version up to 9/2001
Thickness of plate spring (2) = 0.85 mm.
Thickness of supporting ring (3) = 3.55 mm.
Cylinder bank 5 to 8 (inlet side):
Version from 9/2001
Thickness of plate spring (4) = 1.25 mm.
Thickness of supporting ring (5) = 3.20 mm.
Plate spring (4) and supporting ring (5) may also be fitted in engine before 9/2001.
Cylinder bank 5 to 8 (inlet side):
Version up to 9/2001
Insert plate spring (2) and supporting ring (3) in spline hub (1).
Cylinder bank 5 to 8 (inlet side):
Version from 9/2001
The small support diameter of the plate spring (4) points in the direction of the spline hub (1). Supporting ring is supported with retaining lugs in spline hub (1).
Insert plate spring (4) and supporting ring (5) in spline hub (1).
Cylinder bank 5 to 8 (inlet side):
Install spline hub (1) with plate spring and supporting ring.
Cylinder bank 5 to 8 (inlet side):
Fit spacer ring (2).
Insert all bolts and initially tighten without play.
Then slacken bolts again until spline hub (1) can be moved with fingers.
Install left timing case cover. Refer to 11 14 080 Removing and installing timing case cover, top left (S62) .
The VANOS adjustment units of cylinder banks 1 to 4 and 5 to 8 are different.
- Cylinder bank 1 to 4
- Cylinder bank 5 to 8
Oil is sprayed when splined shafts are pressed back. Cover bore (1) with a cloth.
Connect special tool 12 6 050 in conjunction with special tool 12 6 411 (from special tool kit 12 6 410) to solenoid valves of VANOS adjustment unit. Connect special tool 12 6 411 to correct terminals on car battery.
Press buttons 2 and 4 on special tool 12 6 050. Solenoid valves are actuated.
Press splined shafts by hand up to stop into initial position.
Replace O-rings (1 and 2) on VANOS adjustment unit.
Coat O-rings (1) with oil as antiseize agent.
Cylinder bank 5 to 8:
Turn spline hubs (1) of inlet and exhaust camshafts to right limit position.
Cylinder bank 5 to 8:
Attach VANOS adjustment unit.
Cylinder bank 5 to 8:
Rotate splined shafts of inlet and exhaust sides until spur toothing is engaged.
Push VANOS adjustment unit with splined shaft into VANOS gear until helical cut splines (2) are positioned shortly before meshing with spline hub (1).
Cylinder bank 5 to 8 (exhaust side):
If the helical cut splines cannot be pushed into the spline hub (1):
Place special tool 11 7 150 on bore in spline hub (1). Rotate spline hub (1) against direction of rotation until splined shaft (2) is positioned with spline hub (1) exactly "tooth-to-tooth gap".
Cylinder bank 5 to 8 (inlet side):
Place special tool 11 7 150 on bore in spline hub (1). Rotate spline hub (1) against direction of rotation until splined shaft (2) is positioned with spline hub (1) exactly "tooth-to-tooth gap".
Cylinder bank 5 to 8 (inlet side):
Align radial piston pump to driver on spline hub.
Push on VANOS adjustment unit only until O-rings of VANOS adjustment unit rest against timing case cover.
Cylinder bank 5 to 8:
Tighten down six accessible screws (three on exhaust side and three on inlet side) on VANOS gear to 10 Nm.
Then slacken all six screws again by a 1/4 turn.
Cylinder bank 5 to 8:
Install all bolts. Alternately tighten down bolts in 1/2 turn increments carefully and evenly until VANOS adjustment unit rests against timing case cover.
Tighten down all bolts.
Remove special tool 11 2 300.
Carefully rotate engine at central screw against direction of rotation until there is noticeable resistance and spline hubs are at the stop.
Then crank engine again in direction of rotation until 1st cylinder is at TDC firing position.
Secure vibration damper in position with special tool 11 2 300.
Cylinder bank 5 to 8:
Tighten down six accessible screws (three on exhaust side and three on inlet side) on VANOS gear to 10 Nm.
Cylinder bank 5 to 8:
Remove special tool 11 7 120.
Remove special tool 11 2 300. Crank engine at central bolt in direction of rotation a further revolution up to overlap TDC position.
Cylinder bank 5 to 8:
Tighten down remaining six bolts on VANOS gear to 10 Nm.
Rotate crankshaft in direction of rotation as far as ignition TDC position of cylinder 1. Secure vibration damper in position with special tool 11 2 300.
- Signal ring of inlet camshaft with one dowel pin
- Signal ring of exhaust camshaft with two dowel pins
Fit signal rings, align bores (1 and 2).
Install banjo bolt (1).
Grip camshaft at hexagon head and tighten down banjo bolt (1).
Tightening torque, 50 Nm.
Cylinder bank 1 to 4:
Remove oil line from VANOS adjustment unit.
Cylinder bank 1 to 4:
Fit special tool 11 7 130 to VANOS adjustment unit.
Connect compressed air (2 to 8 bar).
Cylinder bank 1 to 4:
Disconnect plug connection for solenoid valves on cylinder bank 1 to 4.
Connect special tool 12 6 050 in conjunction with special tool 12 6 411 (from special tool kit 12 6 410) to solenoid valves on cylinder bank 1 to 4. Connect special tool 12 6 411 to correct terminals on car battery.
Alternately press toggle switch buttons 1 and 2 several times on special tool 12 6 050.
If necessary, machine open-end wrench accordingly.
Cylinder bank 1 to 4:
Press and hold down toggle switch button 1 on special tool 12 6 050.
At same time, rotate inlet camshaft at hexagon drive against direction of rotation as far as it will go.
Cylinder bank 1 to 4:
Alternately press toggle switch buttons 3 and 4 several times on special tool 12 6 050.
Cylinder bank 1 to 4:
Press and hold down toggle switch button 3 on special tool 12 6 050.
At same time, rotate exhaust camshaft at hexagon drive against direction of rotation as far as it will go.
Pull special tool 11 2 300 back until vibration damper is no longer secured in position.
Crank engine "twice" in direction of rotation until 1st cylinder is at TDC firing position.
Secure vibration damper in position with special tool 11 2 300.
Cylinder bank 1 to 4:
Check camshaft adjustment.
Groove of inlet and exhaust camshafts must be inside groove on 1st bearing cap.
Cylinder bank 5 to 8:
Check camshaft adjustment.
Groove of inlet and exhaust camshafts must be inside groove on 1st bearing cap.
If necessary, adjust camshaft timing. Refer to 11 31 505 Adjusting camshaft timing (S62) .
Cylinder bank 5 to 8:
Replace sealing rings.
Fit oil line to VANOS adjustment unit.
Tightening torque, 13 Nm.
Cylinder bank 1 to 4:
Remove special tool 11 7 130 from VANOS adjustment unit.
Replace sealing rings.
Attach oil line to VANOS adjustment unit.
Tightening torque, 13 Nm.
Assemble engine.
In the first few seconds after startup this results in a clearly discernible "rattling noise".
This rattling noise does "not" indicate incorrect assembly.
The rattling noise will disappear as soon as the oil pressure has built up and the system has vented.