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11 12 004 Removing and installing/sealing both cylinder head covers (S62)

WARNING: This page is about a different car, the 2003 BMW Z8, 2002 BMW Z8, 2001 BMW Z8, and 2000 BMW Z8. However, it is still accessible from the selected car via links, so may be relevant.

Instructions for disconnecting and connecting battery, refer to 12 00 ... INSTRUCTIONS FOR DISCONNECTING AND CONNECTING BATTERY .

Disconnect negative battery lead.

Disconnect intake air manifold,

refer to 11 61 050 REMOVING AND INSTALLING INTAKE AIR MANIFOLD (S62) .

Remove ignition coils,

refer to 12 13 511 REPLACING IGNITION COIL (S62) .

Detach grounding strips (1) from cylinder head cover and lay wiring harness to one side.

Fig 1: Detaching Grounding Strips
G03204771Courtesy of BMW OF NORTH AMERICA, INC.

Detach grounding strip (1) from cylinder head cover.

Fig 2: Detaching Grounding Strip
G03204772Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten positive battery terminal on battery support point.

Fig 3: Unfastening Positive Battery Terminal On Battery Support Point
G03204773Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Tightening Torque, 7 Nm.

Disconnect engine venting hose.

Fig 4: Disconnecting Engine Venting Hose
G03204774Courtesy of BMW OF NORTH AMERICA, INC.

Release retaining elements.

Fig 5: Releasing Retaining Elements
G03204775Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Coat outer and inner grooves and sealing face of cylinder head cover all round with anti-friction rubber coating, e.g. glycerine.

Check seal, replace if necessary.

Starting from four corner radii, press inner gasket (1) without torsional stress into groove of cover.

Fig 6: Pressing Inner Gasket
G03204776Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Check seal, replace if necessary.

Align outer gasket loosely on groove in cover. Secure gasket in groove in cover, starting in the corner radii at the back (1) and locate without torsional stress in the groove.

Fig 7: Identifying Outer Gasket
G03204777Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Clean gasket residue from sealing surface.

Apply coat of Drei Bond 1209 (refer to BMW Parts Service ) to contact surfaces of joint.

Fig 8: Applying Drei Bond
G03204778Courtesy of BMW OF NORTH AMERICA, INC.
NOTE: Illustration with engine removed. Wiring harness not shown.

Installation: 

Check that gasket is correctly seated at sides and on rear side of cylinder head.

Fig 9: Checking Gasket
G03204779Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Carefully fit and align cylinder head cover.

Insert all retaining elements and screw in still without initial stress.

Tighten down all retaining elements diagonally from inside to outside.

Fig 10: Inserting Retaining Elements
G03204780Courtesy of BMW OF NORTH AMERICA, INC.