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Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle -- 223 Chassis >> Testing & Repair >> Remove/Install Rear Axle Differential >> Remove/Install Rear Axle Differential - AR35.31-P-0522SG

Remove/Install Rear Axle Differential - AR35.31-P-0522SG

Model 223 

with code Z07 (B7 armoring on special protection version) 

G16191218Courtesy of MERCEDES-BENZ USA
G16191219Courtesy of MERCEDES-BENZ USA
G16191220Courtesy of MERCEDES-BENZ USA
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
CAUTION Risk of injury  to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil Wear protective gloves, protective clothing and safety glasses.
Do not pour transmission oil into beverage bottles.
AS00.40-Z-0001-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
Notice  Notes on threaded connections fastened using a tightening angle-based tightening process   AH00.00-P-0020-01A
  Notes on repair work on suspension components   AH00.00-P-0100-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVINGINSTALLING Remove/install     
1 Shift transmission to "N" position.    
2 Raise vehicle using vehicle lift and secure in place. INSTALLATION IMPORTANT : Only lower the vehicle after the leak test. AR00.60-P-1006A
3 Remove rear mufflers. Rear muffler on the left
Model 223 with engine 279
with code Z07 (B7 armoring on special protection version)
AR49.10-P-4824SVZ
    Rear muffler on the right Model 223 with engine
279
with code Z07 (B7 armoring on special protection version)
AR49.10-P-4825SVZ
4 Remove rear underfloor paneling.   AR61.30-P-1001S
5 Remove propeller shaft from joint flange at rear axle differential (1). Model 223 with engine 279
with code Z07 (B7 armoring on special protection version)
AR41.10-P-0050SVZ
6 Remove right rear axle shaft. Model 223 with engine 176, 256, 279, 656
with code Z07 (B7 armoring on special protection version)
AR35.30-P-0621S 
7 Prop up rear axle differential (1) and lash down securely.    
REFER TO SPECIAL TOOLS 000 588 24 62 00 Major assembly mount   WS01.00-P-0253B
REFER TO SPECIAL TOOLS 000 588 23 62 00 Mounting plate   WS26.00-P-0415B
8 Remove bolt (2). TORQUE SPECIFICATION Bolt, rear axle differential to rear transverse bridge *BA35.10-P-1011-01R 
9 Secure left rear axle shaft to prevent it from falling down.    
10 Pry out left rear axle shaft from rear axle differential (1). Model 223 with engine 176, 256, 279, 656
with code Z07 (B7 armoring on special protection version)
AR35.30-P-0621S 
11 Remove screws (3). TORQUE SPECIFICATION Bolt, rear axle differential to front cross member *BA35.10-P-1006-01R 
12 Lower rear axle differential (1) with vibration dampers (4) and adapter (5) and remove downward.    
REFER TO SPECIAL TOOLS 000 588 24 62 00 Major assembly mount   WS01.00-P-0253B
REFER TO SPECIAL TOOLS 000 588 23 62 00 Mounting plate IMPORTANT Helper required. WS26.00-P-0415B
13 Unscrew screws (6) and remove vibration dampers (4). If rear axle differential (1) is to be replaced.  
14 Unscrew screws (7) and remove adapter (5). If rear axle differential (1) is to be replaced.
TORQUE SPECIFICATION Screw, adapter to end cover
*BA35.31-P-1007-02I 
15 Install in the reverse order.    
INSPECT Check     
16 Check oil level in rear axle differential (1) and   AR35.31-P-0520-08S 
REFER TO BASIC KNOWLEDGE Differentiating characteristics of cast iron differential housings   GF35.31-P-0002-02A 
REFER TO CAPACITIES & SPECIFICATIONS Universal hypoid gear oils (specification 235.7) IMPORTANT Observe the differentiating features to determine the oil filling capacity. BB00.40-P-0235-07A
    FLUID SPECIFICATION Filling capacity *BF35.31-P-1001-02I 
    TORQUE SPECIFICATION Filling screw on rear axle differential *BA35.31-P-1004-02I 
    Loctite 7063 (400 ml) cleaning spray *BR00.45-Z-1046-04A 
    Sealant, Omnifit 100H (50 g) *BR00.45-Z-1061-01A 
17 Check rear axle differential (1) for leak tightness.    
18 Lower and release vehicle with vehicle lift.   AR00.60-P-1006A
19 Perform wheel alignment measurement.   AR40.20-P-0200S
REAR AXLE CARRIER

Number Designation Model 223 with code Z07 (B7 armoring on special protection version)
BA35.10-P-1006-01R Bolt, rear axle differential to front cross member Stage 1 Nm 50
Stage 2 ∠° 90
REAR AXLE CARRIER

Number Designation Model 223 with code Z07 (B7 armoring on special protection version)
BA35.10-P-1011-01R Bolt, rear axle differential to rear transverse bridge Stage 1 Nm 120
Stage 2 ∠° 90
REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 223
BA35.31-P-1004-02I Filling screw on rear axle differential Nm 50
REAR AXLE DIFFERENTIAL HOUSING

Number Designation Model 223
BA35.31-P-1007-02I Screw, adapter to end cover Nm 100
REAR AXLE DIFFERENTIAL

Number Designation Model 223
BF35.31-P-1001-02I Filling capacity Rear Axle Differential ALU197 Liter 0, 9
Rear Axle Differential ALU205 Liter 1, 0
Rear Axle Differential GG205 Liter 1, 0
Rear Axle Differential FE240 Liter 1, 5
Specified gear oils - overview BB00.40-P-0231-01A
Approved axle gear oils BB00.40-P-0235A
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1046-04A Loctite 7063 (400 ml) cleaning spray A 001 986 71 71 09
BR00.45-Z-1061-01A Sealant, Omnifit 100H (50 g) A 002 989 23 71