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Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System -- 223 Chassis >> Testing & Repair >> Remove/Install Muffler >> Remove/Install Left Rear Muffler - AR49.10-P-4824SVZ

Remove/Install Left Rear Muffler - AR49.10-P-4824SVZ

Engine 279 in model 223 

MODIFICATION NOTES

20.10.2023 Clamp, center exhaust line to rear exhaust line Engine 279 in model 223 BA49.10-P-1018-02Y
G16191507Courtesy of MERCEDES-BENZ USA

Shown on vehicle with code Z07 (B7 armoring for special protection version) 

G16191508Courtesy of MERCEDES-BENZ USA
WARNING Risk of burn injuries,  suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. AS49.00-Z-0001-01A 
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on avoiding damage through contamination and foreign objects   AH00.00-P-5000-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
REMOVINGINSTALLING Remove/install     
1.1 Remove underfloor paneling at left and right side. Engine 279 in model 223
except code Z07 (B7 armoring on special
protection version)
AR61.30-P-1001S
1.2 Remove center floor armoring and rear floor armoring. Engine 279 in model 223
with code Z07 (B7 armoring on special protection
version)
 
      AR61.40-P-1001S
2 Unscrew screws (7.1) and remove center strut (7). TORQUE SPECIFICATION Screw, Center tunnel strut to body *BA61.10-P-1001-01P 
3 Remove heat shields (3). Engine 279 in model 223
with code Z07 (B7 armoring on special protection version)
 
4 Unscrew screws (2.1) and remove rear strut (2) TORQUE SPECIFICATION Screw, Rear tunnel strut/Diagonal Strut to body/Rear floor *BA61.10-P-1002-01P 
5 Remove clamps (4). INSTALLATION IMPORTANT Replace clamps (4).  
    TORQUE SPECIFICATION Clamp, center exhaust line to rear exhaust line *BA49.10-P-1018-02Y 
6 Remove the clamp (5). INSTALLATION IMPORTANT Replace the clamp (5).  
    TORQUE SPECIFICATION Clamp, rear left exhaust line to rear right exhaust line *BA49.10-P-1020-02Y 
7 Support left rear muffler (1) using a major assembly mount.    
REFER TO SPECIAL TOOLS 000 588 23 62 00 Mounting plate   WS26.00-P-0415B
REFER TO SPECIAL TOOLS 000 588 24 62 00 Major assembly mount   WS01.00-P-0253B
8 Remove elastomer bearings (6) from the left rear muffler (1). INSTALLATION IMPORTANT Wet elastomer bearings (6) with lubricant.  
    Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 *BR00.45-Z-1002-06A 
9 Remove left rear muffler (1) from the major assembly mount. IMPORTANT Aid of helper required.  
10 Remove combustion and corrosion residues from connecting points and flange connections.    
INSPECT Check     
11 Check elastomer bearings (6) for damage. If there is a problem,

replace corresponding elastomer bearing (6).
 
12 Install in the reverse order.    
INSPECT Check     
13 Check installation position and unobstructed movement of the left rear muffler (1). If there is a problem,

Align left rear muffler (1).
 
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
14 Perform engine test run and check exhaust system for leak tightness.    
EXHAUST SYSTEM

Number Designation Engine 279 in model 223
BA49.10-P-1018-02Y Clamp, center exhaust line to rear exhaust line Nm 55
EXHAUST SYSTEM

Number Designation Engine 279 in model 223
BA49.10-P-1020-02Y Clamp, rear left exhaust line to rear right exhaust line Nm 35
FRAME FLOOR

Number Designation Model 223 except code Z07 Model 223 with code Z07
BA61.10-P-1001-01P Screw, Center tunnel strut to body Nm 30 30
FRAME FLOOR

Number Designation Model 223 except code Z07 Model 223 with code Z07
BA61.10-P-1002-01P Screw, Rear tunnel strut/Diagonal Strut to body/Rear floor Nm 50 50
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 A 000 989 01 60