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Home >> Mercedes Benz >> 2025 >> S580 >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Exhaust System -- 223 Chassis >> Testing & Repair >> Remove/Install Muffler >> Remove/Install Right Rear Muffler - AR49.10-P-4825SVZ

Remove/Install Right Rear Muffler - AR49.10-P-4825SVZ

Engine 279 in model 223 

G16191510Courtesy of MERCEDES-BENZ USA
WARNING Risk of burn injuries,  suffocation and poisoning when working on the exhaust system and the components connected to it. Risk of suffocation and risk of poisoning caused by inhalation of gaseous and solid components of the exhaust. Risk of poisoning  caused by skin contact with solid components of the exhaust. Wear protective clothing and safety glasses. Use the extraction system. Move people out of the danger zone. AS49.00-Z-0001-01A 
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
Notice  Notes on self-locking nuts and bolts   AH00.00-P-0001-01KOA
REMOVINGINSTALLING Remove/install     
1 Remove underfloor paneling at left and right side. Engine 279 in model 223
except code Z07 (B7 armoring on special
protection version)
AR61.30-P-1001S
2 Remove clamp (4). INSTALLATION IMPORTANT Replace clip (4).  
    TORQUE SPECIFICATION Clamp, rear left exhaust line to rear right exhaust line *BA49.10-P-1020-02Y 
3 Support right rear muffler (1) using a major assembly mount.    
REFER TO SPECIAL TOOLS 000 588 23 62 00 Mounting plate   WS26.00-P-0415B
REFER TO SPECIAL TOOLS 000 588 24 62 00 Major assembly mount   WS01.00-P-0253B
4 Remove elastomer bearings (5) from the right rear muffler (1). INSTALLATION IMPORTANT Wet elastomer bearings (5) with lubricant.  
    Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 *BR00.45-Z-1002-06A 
5 Remove right rear muffler (1) from the major assembly mount. IMPORTANT Aid of helper required.  
6 Remove combustion and corrosion residues from connecting points and flange connections.    
INSPECT Check     
7 Check elastomer bearings (5) for damage. If there is a problem,
Replace corresponding elastomer bearings (5).
 
8 Install in the reverse order.    
INSPECT Check     
9 Check installation position and unobstructed movement of the right rear muffler (1). If there is a problem,

Align right rear muffler (1).
 
WARNING Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
10 Perform engine test run and check exhaust system for leak tightness.    
EXHAUST SYSTEM

Number Designation Engine 279 in model 223
BA49.10-P-1020-02Y Clamp, rear left exhaust line to rear right exhaust line Nm 35
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1002-06A Antifriction paste, rubber parts 2.5 kg, DBL 6867.00 A 000 989 01 60