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Disassembling And Assembling Front Door - AR72.10-P-0510SG

Model 223 

with code Z07 (B7 armoring on special protection version) 

G16192048Courtesy of MERCEDES-BENZ USA
G16192049Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove door lock of corresponding front door (1).   AR72.10-P-4011SGA 
2 Remove outside door handle.   AR72.10-P-2400SA 
3.1 Remove door damper. Model 223
with code Z07 (B7 armoring on special protection version)
except code Z38 (Opening and closing assistance, driver's doors)
 
      AR72.10-P-2200SG 
3.2 Remove drive unit for electric front door (1). Model 223
with code Z07 (B7 armoring on special protection version)
with code Z38 (Opening and closing assistance, driver's doors)
 
      AR72.29-P-0005SG 
4 Remove outside mirror.   AR88.70-P-9000SGA
5 Remove outside mirror seal (9) from front door (1).    
6 Remove door-side wedge-type stop.   AR72.10-P-0030SG 
7 Remove sealing frame of front door (1).   AR72.10-P-0011SG 
8 Remove door wiring harness from front door (1).    
9 Unscrew bolts (2) and remove armor plate (3) with bracket (4). TORQUE SPECIFICATION Screw, protective plate to front door *BA72.10-P-1017-01BA 
10 Remove hinge leafs on door side.   AR72.10-P-2660SG 
11 Unclip expansion rivets (5) and remove seal (6). SPECIAL TOOL Dismantling tool Fig 1
12 Unclip expansion rivets (7). SPECIAL TOOL Dismantling tool Fig 1
13 Unclip seal (8), move out to rear from front door (1) and remove. SPECIAL TOOL Dismantling tool Fig 1
14 Remove trim strip (10) from front door (1). INSTALLATION IMPORTANT Trim strip (10) is bonded and must be replaced.  
    SPECIAL TOOL Long wedge Fig 2
15 Clean bonding surface in area of trim strip (10) at front door (1). NOTES Bonding surface must be free from dirt, oil and dust residues.
Otherwise, trim strip (10) at front door (1) can otherwise detach.
 
16 Install in the reverse order.    
FRONT DOOR

Number Designation Model 223 with code Z07
BA72.10-P-1017-01BA Screw, protective plate to front door M8 Nm 28
Fig 1: Identifying Dismantling Tool (000 589 95 63 00)
G12619044Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Long Wedge (115 589 03 59 00)
G07070400Courtesy of MERCEDES-BENZ USA