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Adjust Front Door - AR72.10-P-0550S

Model 223 

except code Z07 (B7 armoring on special protection version) 

MODIFICATION NOTES

29.05.2023 Screw, hinge to front door   BA72.10-P-1002-01BA
G16192052Courtesy of MERCEDES-BENZ USA
G16192053Courtesy of MERCEDES-BENZ USA
WARNING Risk of injury  caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof. No parts of the body or limbs should be within the operating area when the components are moving. AS00.00-Z-0011-01A
  Notes on safety-relevant components   AH00.00-Z-0019-01A
INSPECT Check     
1 Check gap dimensions at front door (3).   AR60.00-P-0900-01S
    NOTES Always perform adjustment work on uneven gap dimensions on upper and lower hinge leaves.
Otherwise tension and damage can occur.
 
    HAND HELD TESTER Model 223.0/1
except code Z07 (B7 armoring on special protection version)
Front door cover to rear door cover
*BE60.00-P-1010-01PA 
    HAND HELD TESTER Model 223.0/1
except code Z07 (B7 armoring on special protection version)
Front door to rear door
*BE60.00-P-1008-01PA 
    HAND HELD TESTER Model 223.0/1
except code Z07 (B7 armoring on special protection version)
Front door to fender
*BE60.00-P-1007-01PA 
    HAND HELD TESTER Model 223.0/1
except code Z07 (B7 armoring on special protection version)
Front/rear door to roof paneling, side
*BE60.00-P-1006-01PA 
    SPECIAL TOOL Feeler gauge Fig 1
REMOVING Remove     
2.1 Expose nuts (1, 2) of hinges. When adjusting driver's door.  
      AR72.10-P-0003S 
      AR72.10-P-0006S 
2.2 Expose nuts (1, 2) of hinges. When adjusting front passenger door.  
      AR72.10-P-0004S 
      AR72.10-P-0005S 
3 Remove door holder (7) from A-pillar. NOTES Move door holder (7) to zero position.
The paint will be damaged otherwise.
 
  Adjust     
4 Mark position of lock striker (4) relative to B-pillar.    
5 Unscrew screws (5) and remove lock striker (4).    
6 Release nuts (1) and nuts (2) at A-pillar alternately. When performing adjustment work on hinge halves on A-pillar.
NOTES During adjustment, ensure that only nuts (1) or nuts (2) are loosened.
If front door (3) comes into contact with other component parts, the paint may otherwise be damaged.
 
7 Adjust corresponding gap dimensions by moving front door (3). When performing adjustment work on hinge halves on A-pillar.  
      AR60.00-P-0900-01S
    NOTES Carefully move front door (3).
If front door (3) comes into contact with other component parts, the paint may otherwise be damaged.
 
    HAND HELD TESTER Model 223.0/1
except code Z07 (B7 armoring on special protection version)
Front door cover to rear door cover
*BE60.00-P-1010-01PA 
    HAND HELD TESTER Model 223.0/1
except code Z07 (B7 armoring on special protection version)
Front door to rear door
*BE60.00-P-1008-01PA 
    HAND HELD TESTER Model 223.0/1
except code Z07 (B7 armoring on special protection version)
Front door to fender
*BE60.00-P-1007-01PA 
    HAND HELD TESTER Model 223.0/1
except code Z07 (B7 armoring on special protection version)
Front/rear door to roof paneling, side
*BE60.00-P-1006-01PA 
    SPECIAL TOOL Feeler gauge Fig 1
8 Tighten nuts (1) and nuts (2) at A-pillar. When performing adjustment work on hinge halves on A-pillar.  
    TORQUE SPECIFICATION Nut, hinge to A-pillar *BA72.10-P-1001-01BA 
9 Release screws (6) on front door (3) alternately. When performing adjustment work on hinge halves on front door (3).
NOTES During adjustment work, ensure that only one of the screws (6) is loosened.
If front door (3) comes into contact with other component parts, the paint may otherwise be damaged.
 
10 By moving front door (3), adjust transition of front door to rear door (3) and door position in a vertical direction. When performing adjustment work on hinge halves on front door (3).
IMPORTANT Contour of front door (3) must align with contour of rear door or may protrude by a maximum of 1 mm.
 
11 Tighten screws (6) on front door (3). When performing adjustment work on hinge halves on front door (3).  
    TORQUE SPECIFICATION Model 223
except code Z07 (B7 armoring on special protection version)
Screw, hinge to front door
*BA72.10-P-1002-01BA 
12 Position lock striker (4) on B-pillar and position IMPORTANT It should still be possible to adjust the lock striker (4).  
13 Align lock striker (4) by carefully closing front door (3). IMPORTANT Contour of front door (3) must align with contour of B-pillar or may protrude by a maximum of 1 mm.  
14 Tighten screws (5) of lock striker (4) at B-pillar. TORQUE SPECIFICATION Screw, lock striker to B-pillar *BA72.10-P-1013-01BA 
INSTALLING Install     
15 Repair paint damage on screw heads of screws (6). When performing adjustment work on hinge halves on front door (3).  
16 Protect front door (3) or B-pillar against corrosion in area of the two hinges. Wax for engine compartment (400 ml spray can) *BR00.45-Z-1018-05A 
17 Attach door holder (7) to A-pillar. TORQUE SPECIFICATION Bolt, door holder at A-pillar *BA72.10-P-1004-01BA 
18.1 Assemble area around nuts (1, 2) for hinges. When adjusting driver's door.  
      AR72.10-P-0006S 
      AR72.10-P-0003S 
18.2 Assemble area around nuts (1, 2) for hinges. When adjusting front passenger door.  
      AR72.10-P-0004S 
      AR72.10-P-0005S 
GAP DIMENSIONS

Number Designation Model 223
BE60.00-P-1006-01PA Front/rear door to roof paneling, side Dimension "F" mm 6, 5 (±0, 5)
For picture, see   AR60.00-P-0900-01S
GAP DIMENSIONS

Number Designation Model 223
BE60.00-P-1007-01PA Front door to fender Dimension "G" mm 3, 5 (±0, 5)
For picture, see   AR60.00-P-0900-01S
GAP DIMENSIONS

Number Designation Model 223
BE60.00-P-1008-01PA Front door to rear door Dimension "H" mm 4 (±0, 5)
For picture, see   AR60.00-P-0900-01S
GAP DIMENSIONS

Number Designation Model 223
BE60.00-P-1010-01PA Front door cover to rear door cover Dimension "J" mm 4 (±0, 5)
For picture, see   AR60.00-P-0900-01S
FRONT DOOR

Number Designation Model 223 except code Z07
BA72.10-P-1001-01BA Nut, hinge to A-pillar Nm 32
FRONT DOOR

Number Designation Model 223 except code Z07
BA72.10-P-1002-01BA Screw, hinge to front door Nm 48
FRONT DOOR

Number Designation Model 223 except code Z07
BA72.10-P-1004-01BA Bolt, door holder at A-pillar Nm 25
FRONT DOOR

Number Designation Model 223 except code Z07
BA72.10-P-1013-01BA Screw, lock striker to B-pillar Nm 24
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G07469060Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1018-05A Wax for engine compartment (400 ml spray can) A 000 986 33 70 10