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Remove/Install Lower Hinge Of Driver Door - AR72.10-P-0003S

Model 223 

except code Z07 (B7 armoring on special protection version) 

MODIFICATION NOTES

29.05.2023 Screw, hinge to front door   BA72.10-P-1002-01BA
G16192013Courtesy of MERCEDES-BENZ USA
G16192014Courtesy of MERCEDES-BENZ USA
  Notes on safety-relevant components   AH00.00-Z-0019-01A
REMOVING Remove     
1 Remove driver's door.   AR72.10-P-0500S 
2 Remove powertrain control unit.   AR54.21-P-0026S
3 Disconnect electrical connectors at distribution board (1).    
4 Unclip distribution board (1) (arrows) and place to one side.    
5 Remove nuts (2), release A-pillar hinge leaf (5) and remove. IMPORTANT Mark position of A-pillar hinge leaf (5).  
    SPECIAL TOOL Long wedge Fig 1
6 Remove seal under A-pillar hinge leaf (5).    
7 Clean A-pillar in area of hinge support. Cleaner *BR00.45-Z-1025-04A 
8 Unscrew screw (3) and remove driver's door hinge leaf (4). IMPORTANT Mark position of driver's door hinge leaf (4).  
INSTALLING Install     
9 Use previously applied markings to align driver's door hinge leaf (4) with driver's door and screw in screw (2). TORQUE SPECIFICATION Screw, hinge to front door *BA72.10-P-1002-01BA 
10 Use previously applied markings to align A-pillar hinge leaf (5) with seal on A-pillar and attach nuts
(2).
IMPORTANT Helper required for exact positioning and holding of A-pillar hinge leaf (5).  
    TORQUE SPECIFICATION Nut, hinge to A-pillar *BA72.10-P-1001-01BA 
11 Clip in distribution board (1).    
12 Connect electrical connectors at distribution board (1).    
13 Install powertrain control unit.   AR54.21-P-0026S
14 Install driver's door.   AR72.10-P-0500S 
15 Open and close driver door. IMPORTANT The installation position of the driver door may change later due to opening and closing.  
INSPECT Check     
16 Check gap dimensions on the driver's door, adjust.   AR72.10-P-0550S 
INSTALLING Install     
17 Repair paint damage at respective screw heads.    
18 Protect driver's door and A-pillar in the area of the hinge against corrosion. Wax for engine compartment (400 ml spray can) *BR00.45-Z-1018-05A 
FRONT DOOR

Number Designation Model 223 except code Z07
BA72.10-P-1001-01BA Nut, hinge to A-pillar Nm 32
FRONT DOOR

Number Designation Model 223 except code Z07
BA72.10-P-1002-01BA Screw, hinge to front door Nm 48
Fig 1: Identifying Long Wedge (115 589 03 59 00)
G07070400Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1018-05A Wax for engine compartment (400 ml spray can) A 000 986 33 70 10
BR00.45-Z-1025-04A Cleaner A 005 989 19 71