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Remove/Install Cover Of Rear Roof Frame - AR88.80-P-2010S

Model 223.0/1/9 

MODIFICATION NOTES

08.03.2023 Gap dimension information updated Step 9  
G16192690Courtesy of MERCEDES-BENZ USA

Shown on model 223.1 with code 200 (Conditionally automated driving) 

WARNING Risk of injury.  Injury may result if the cutting wire tears or heats up while using it to cut out components that are glued into place. Wear protective gloves and safety glasses. AS65.00-Z-0001-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
  Notes on handling adhesive   AH67.00-P-1000-01A
REMOVING Remove     
1 Remove left and right drip rails.   AR88.80-P-4000S 
2 Mask off all paint surfaces adjacent to cover (1) with protective foil. NOTES
Protect paint surfaces against damage and contamination.
The adjacent paint surfaces may otherwise be damaged.
 
3 Insert cutting wire between cover (1) and body and separate adhesively bonded connections (areas A, B, C, D) starting from the outside. NOTES
Carefully separate adhesively bonded connections (cross-hatched areas) and protect
adjacent paint surfaces with SPECIAL TOOL shields.
The adjacent paint surfaces may otherwise be damaged.
 
    NOTES
Model 223.0/1/9
with code 200 (Conditionally automated driving)
Observe sufficient distance from HAD antenna. The HAD antenna may otherwise be damaged.
IMPORTANT Helper required.
 
    SPECIAL TOOL Set of shields Fig 3
4 Lift cover (1) using cup suction tools and remove. IMPORTANT Helper required.  
INSTALLING Install     
5 Prepare body flange for installation.   AR88.80-P-2010-01S 
6 Paint repair areas and adjacent surfaces.    
Notice  Notes on paintwork repairs   AH98.00-P-9408-02A
  General information on operation items and work procedures for painting   AH98.00-P-0003-01A
    IMPORTANT Only use paints approved by the manufacturer. See guidelines for paint technology in the workshop portal.  
7 Replace seals of cover (1). If seals are damaged or when replacing cover (1).  
      AR88.80-P-2010-04S 
    SPECIAL TOOL Roller Fig 2
8 Prepare cover (1) for installation.   AR88.80-P-2010-02S 
9 Position cover (1) on body flange using cup suction tools, align, and fix in place. IMPORTANT Helper required.  
    HAND HELD TESTER Side wall to antenna panel *BE60.00-P-1021-01PA 
    SPECIAL TOOL Feeler gauge Fig 1
10 Remove protective foils from roof.    
11 Install left and right drip rails.   AR88.80-P-4000S 
GAP DIMENSIONS

Number Designation Model 223
BE60.00-P-1021-01PA Side wall to antenna panel Dimension "T" mm 3 (±1, 5)
For picture, see   AR60.00-P-0900-01S
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G07469060Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Roller (168 589 05 63 00)
G07321275Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Set Of Shields (222 589 01 31 00)
G10134391Courtesy of MERCEDES-BENZ USA