Remove/Install Automatic Transmission Fluid Cooler - AR27.55-P-1000MRK
Transmission 725.0 in model 167 with engine 264
Fig 1: Automatic Transmission Fluid Cooler Components Location - Transmission 725.0 In Model 167 With Engine 264
| Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the overpressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. |
AS20.00-Z-0001-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non - deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. Do not pour transmission oil into beverage bottles. |
AS00.40-Z-0001-01A | |
| Notice | Notes on avoiding damage through contamination and foreign objects | AH00.00-P-5000-01A | |
| Notice | Notes on coolant | AH20.00-P-2080-01KOA | |
| Notes on coolant level | AH20.00-P-1142-01CW | ||
| Notes on automatic transmission | AH27.19-P-0001-01NKB | ||
| Remove/install | |||
| 1 | Slowly open cap of coolant expansion reservoir, reduce overpressure, and close cap again. | AR20.30-P-4949MRK | |
| 2 | Remove air intake pipe. | AR09.10-P-8131MRK | |
| 3 | Thoroughly clean connections of oil lines (2, 3) on oil cooler (1). | Assembly cleaner | *BR00.45-Z-1028-04A |
| 4 | Remove oil lines (2, 3) from oil cooler (1) and seal openings using suitable stop plugs. | AR27.55-P-0600MRK | |
| Fig 3 | |||
| 5 | Clamp off coolant hoses (4, 5). | Fig 2 | |
| 6 | Remove coolant hoses (4, 5) from oil cooler (1) and seal openings using suitable stop plugs. | AR20.20-P-7441-01RQ | |
| Fig 3 | |||
| 7 | Push retaining clamp (6) upward and remove oil cooler (1). | Carefully push retaining clamp (6) upward. Otherwise, the retaining clamp (6) will be damaged. If retaining clamp (6) is damaged: ↓ Secure oil cooler (1) at marked area (arrow) with a repair screw and washer. |
|
| 8 | Install in the reverse order. | ||
| Check | |||
| 9 | Check and correct oil level in automatic transmission. | AR27.00-P-0270EWN | |
| 10 | Check engine cooling system for leak tightness. | AR20.00-P-1011MRK | |
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug - fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 11 | Conduct engine test run and, while doing so, check automatic transmission for proper operation and oil cooler (1) and connections of oil lines (2, 3) for leak tightness. | ||
| 12 | Install the front and lower center engine compartment lining. | AR61.20-P-1105ME |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1028-04A | Assembly cleaner | A 000 986 56 01 |