Remove/Install Panoramic Sliding Roof Frame - AR77.21-P-0801MFB

Model 243, 247

with code 413 (Panoramic sliding sunroof/glass roof)

	Risk of injury caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded components	Wear cut-proof gloves and safety glasses. Always interrupt air or current supply when changing the cutting blade.	AS58.00-Z-0001-01A
	Risk of injury due to snapping or warming up of cutting wire and due to splinters when cutting out glued panoramic roofs	Wear cut-proof gloves and safety glasses.	AS77.21-Z-0002-01A
Notice	Notes on removal/installation of bonded elements of panoramic roof		AH77.21-P-0001-01A
	Remove
1	Fully open roller sunblind of panoramic sliding sunroof.
2	Remove front fixed element of panoramic sliding sunroof.		AR77.21-P-0803MFB
3	Remove rear fixed element of panoramic sliding sunroof.		AR77.21-P-0802MFB
4	Remove sliding roof panel.		AR77.20-P-2854MFA
5	Remove roller sunblind motor of panoramic sliding sunroof.		AR77.21-P-0490MFB
6	Remove panoramic sliding sunroof motor.		AR77.21-P-6995MFB
7	Mask off adjacent paint surfaces.	Adhesive fabric tape	*BR00.45-Z-1062-02A
8	Remove panoramic sliding sunroof frame.		AR77.21-P-0801-01MFB
		Cutting blade	Fig 4
		Set of shields	Fig 2
		Mounting wedge	Fig 1
	Install
9	Mount panoramic sliding sunroof frame on body and align.
10	Install front fixed element of panoramic sliding sunroof.		AR77.21-P-0803MFB
11	Prepare panoramic sliding sunroof frame for installation.
		Before starting work, all components, materials and tools must be prepared for installing the front panoramic sliding roof frame. Otherwise it may not be possible to maintain permissible processing and joining times.	AR77.21-P-0801-02MFB
12	Prepare body flange on panoramic sliding sunroof frame for installation.		AR77.21-P-0801-03MFB
13	Apply adhesive material for panoramic sliding sunroof frame.		AR77.21-P-0801-04MFB
	000 588 02 72 00 Sealing and corrosion protection gun		WS97.00-P-0003B
		Adapter	Fig 3
14	Position panoramic sliding sunroof frame on body and align.		AR77.21-P-0801-05MFB
		Aid of helper required. Observe dimensions determined before removal for panoramic sliding roof frame in relation to their detachable parts Center panoramic sliding roof frame between side paneling.
15	Remove textile adhesive tape.
	Check
16	Before initially driving the vehicle, check strength of adhesively bonded connection by means of the produced reference adhesive bead.	The vehicle may not be moved for at least 10 h after the gluing in of the panoramic sliding sunroof frame. Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured.
17	Once the adhesively bonded connection has fully cured, remove weights for weighting down panoramic sliding sunroof frame.	Do not remove weights before reference adhesive bead is completely cured. Otherwise the strength of the adhesive connection can be impaired and proper adhesion of the adhesive material is not ensured.
18	Install panoramic sliding sunroof motor.		AR77.21-P-6995MFB
19	Install roller sunblind motor of panoramic sliding sunroof.		AR77.21-P-0490MFB
20	Install sliding roof panel.		AR77.20-P-2854MFA
21	Install rear fixed element of panoramic sliding sunroof.		AR77.21-P-0802MFB
22	Normalize panoramic sliding sunroof with vehicle diagnosis system and perform teach-in process for automatic reversing function.
			AD00.00-P-2000-06MFA