Remove/Install Front Axle Brake Disk - Ar42.10-D-0230TS

Model 907 

Shown on model 907 with code IT5 (5.0 tonner) 

	Risk of death  caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
	Risk of accident  when commissioning the vehicle due to a lack of braking effect when the service brake is operated for the first time after repair work.	Before starting the engine, actuate brake pedal several times until pressure is built up and maintained in the brake system.	AS42.50-Z-0002-01A
	Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects.	Wear protective gloves, protective clothing and safety glasses, if necessary.	AS00.00-Z-0002-01A
	Risk of injury  . Moving parts can pinch, crush or, in extreme cases even sever extremities.	No parts of the body or limbs should be within the operating area of mechanical components when moving components.	AS00.00-Z-0009-01A
	Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid	Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid.	AS42.50-Z-0001-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. Model 907	AS00.00-Z-0017-01A
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
	Brake fluid notes		AH42.50-P-0001-01A
	Notes on repairs to brake system		AH42.00-P-0003-01A
	Notes on evaluating brake disks		AH42.10-N-9406-07B
	Remove
1	Remove brakepads on front axle.		AR42.10-D-1610TS
2	Detach brake caliper (3).	Do not detach brake hose. Remove brake caliper (3) and tie up.	AR42.10-D-0070TS
3	Remove brake caliper support.		AR42.10-D-0222TS
4.1	Remove safety screw (2) of brake disk (1).	Model 907 except code IT5 (5.0 tonner) To do so, position two wheel bolts and counterhold brake disk (1) with a suitable tool. Then unscrew wheel bolts.
4.2	Remove wheel flange (4).	Model 907 with code IT5 (5.0 tonner) To do this, remove the bolts (5). Position suitable tool between the two wheel studs for counterholding.
5	Remove brake disk (1).
	Check
6	Check brake disk (1) for damage and wear.
	Assess condition of brake disks		AP42.10-D-4256TS
		Clean contact surfaces of brake disk (1). Assembly cleaner If brake disk (1) is damaged or worn, ↓ replace brake disks (1) and brakepads on front axle.	*BR00.45-Z-1028-04A
7	Check brakepads for damage and wear.
	Assess condition of brake linings	If the brakepads are reused, ↓ clean contact surfaces on carrier plates of brakepads.	AP42.10-D-4252TS
		Assembly cleaner If a brakepad is damaged or worn, ↓ replace all brakepads of front axle. Dispose of brakepads as special waste. The local authorities can provide information regarding whether disposal is also permitted as industrial waste similar to domestic waste. If the brakepads are replaced, ↓ also replace all anti-rattle springs.	*BR00.45-Z-1028-04A
8	Check anti-rattle springs for damage and wear.	If the anti-rattle springs are reused, ↓ clean anti-rattle springs. Assembly cleaner If the anti-rattle springs are damaged or worn, ↓ replace all anti-rattle springs on respective brake caliper support.	*BR00.45-Z-1028-04A
9	Push back brake pistons and check for ease of movement.	Resetting device If the fill level in brake fluid reservoir is too high, ↓ extract brake fluid. Commercially available devices/tools  Extraction bellows If a brake piston is sluggish, ↓	Fig 1
		replace brake caliper (3). Remove/install front axle brake caliper	AR42.10-D-0070TS
10	Check brake caliper (3) for damage and leakage.	If brake caliper (3) is damaged or leaking or a boot of the brake piston is damaged, ↓ replace brake caliper (3). Remove/install front axle brake caliper	AR42.10-D-0070TS
11	Check component parts of brake caliper guide for damage and wear.	If corresponding findings are present, ↓ replace affected components. Remove/install front axle brake caliper guide	AR42.10-D-0401TS
	Install
12	Lightly grease centering of brake disk (1) at wheel hub.	Long-life grease	*BR00.45-Z-1001-06A
13	Mount brake disk (1).
14.1	Screw in safety screw (2) of brake disk (1).	Model 907 except code IT5 (5.0 tonner) To do so, position two wheel bolts and counterhold brake disk (1) with a suitable tool. Then unscrew wheel bolts. Screw/bolt, brake disk to wheel hub	*BA42.10-N-1001-11TS
14.2	Install wheel flange (4).	Model 907 with code IT5 (5.0 tonner) Clean contact surfaces of wheel flange (4) Position suitable tool between the two wheel studs for counterholding. Screws, wheel flange to wheel hub	*BA33.20-N-1006-01TS
15	Install brake caliper support.		AR42.10-D-0222TS
16	Install brake caliper (3).		AR42.10-D-0070TS
17	Install front axle brakepads.		AR42.10-D-1610TS
	Check
18	Check fill level in brake fluid reservoir.
	Brake system - inspect fluid level	If the fill level is incorrect ↓ correct fill level.	AP42.10-D-4210TS
		Brake fluids (DOT 4 plus) Commercially available devices/tools  Extraction bellows	BB00.40-P-0331-00A
19	Perform brake test.
	Brake test		AP42.00-D-4290TS

WHEEL CONTROL, HUB

FRONT AXLE BRAKE DISKS

Fig 1: Resetting Device (000 589 52 43 00)